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SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed
by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or
shipped with the unit and other safety precautions that may apply.

Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA No. 54-1992/ANSI
Z223.1-1992. In Canada, refer to the current edition of the National Standard of Canada CAN/CGA-B149.1- and .2-M91 Natural Gas and Propane
Installation Codes (NSCNGPIC). Wear safety glasses and work gloves. Have fire extinguisher available during start-up and adjustment procedures
and service calls.

Recognize safety information. This is the safety-alert symbol

. When you see this symbol on the unit and in instructions or manuals, be alert

to the potential for personal injury.

Understand the signal word DANGER, WARNING, or CAUTION. These words are used with the safety-alert symbol. DANGER identifies the
most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard that could result in personal injury or death.
CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to
highlight suggestions that will result in enhanced installation, reliability, or operation.

These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions
exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practices. We require
these instructions as a minimum for a safe installation.

INTRODUCTION

The model GB3AAV Series C Furnaces are available in sizes 50,000 through 135,000 Btuh input capacities.

The design of the downflow/horizontal gas-fired furnace is A.G.A./C.G.A. certified for natural and propane gas and for installation on
noncombustible flooring. The furnace may be installed on combustible flooring when installed with the accessory downflow subbase. This furnace
is for installation in alcoves, attics, crawlspaces, basements, closets, or utility rooms. The design of this furnace line is not A.G.A./C.G.A. certified
for installation in mobile homes, recreation vehicles, or outdoors.

Before installing the furnace, refer to the current edition of the NFGC. Canadian installations must be installed in accordance NSCNGPIC and all
authorities having jurisdiction. For further information, the NFGC is available from National Fire Protection Association Inc. Batterymarch Park,
Quincy, MA 02269, American Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209, or from Literature Distribution.

Table 1—Clearances From Combustible Materials (In.)

UNIT SIZE

050 AND 070

095-135

DOWNFLOW (In Alcove or Closet)

Sides

Single-Wall Vent

1

0

Type B-1 Double-Wall Vent

0

0

Back

0

0

Top

1

1

Front

Single-Wall Vent

6†

6†

Type B-1 Double-Wall Vent

3†

3†

Vent

Single-Wall Vent

6

6

Type B-1 Double-Wall Vent

1

1

HORIZONTAL (Attic, Alcove, or Crawlspace)

Sides *

1

0

Back

0

0

Top

Single-Wall Vent

1

1

Type B-1 Double-Wall Vent

1

1

Front‡

Single-Wall Vent

6†

6†

Type B-1 Double-Wall Vent

3†

3†

Vent

Single-Wall Vent

6

6

Type B-1 Double-Wall Vent

1

1

HORIZONTAL (In Closet)

Sides *

1

1

Back

0

0

Top

Single-Wall Vent

2

2

Type B-1 Double-Wall Vent

2

2

Front

Single-Wall Vent

6

6

Type B-1 Double-Wall Vent

3

3

Vent

Single-Wall Vent

6

6

Type B-1 Double-Wall Vent

1

1

* Indicates supply or return sides when furnace is in the horizontal position.
† Clearance shown is for outlet end. The inlet end must maintain 6-in. minimum clearance from the vent to combustible materials when using single-wall vent.
‡ Minimum 18-in. front clearance required for alcove.
NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the furnace can meet this requirement.
2. A minimum clearance of 3 in. must be provided in front of the furnace for combustion air and proper operation.
3. Line contact is permitted as shown in Fig. 7.

—2—

Summary of Contents for GB3AAV

Page 1: ...a Working Platform 7 Install Furnace 7 HORIZONTAL CRAWLSPACE INSTALLATION 7 8 FILTER ARRANGEMENT 8 9 GAS PIPING 9 10 ELECTRICAL CONNECTIONS 11 12 115 v Wiring 11 24 v Wiring 11 Accessories 11 12 VENTI...

Page 2: ...aces are available in sizes 50 000 through 135 000 Btuh input capacities The design of the downflow horizontal gas fired furnace is A G A C G A certified for natural and propane gas and for installati...

Page 3: ...monoxide poisoning explosion fire electrical shock or other conditions which may cause personal injury loss of life or property damage Consult a qualified installer service agency local gas supplier o...

Page 4: ...nds which include fluoride chloride bromide and iodide These elements are found in aerosol sprays detergents bleaches cleaning solvents salts air fresheners and other household products CAUTION The op...

Page 5: ...m outdoors See Fig 3 2 All air from outside the structure a If combustion air is taken from outdoors through vertical ducts the openings and ducts MUST have at least 1 sq in of free area per 4000 Btuh...

Page 6: ...8 19 7 16 21 19 7 8 19 5 8 19 7 16 24 1 2 23 7 16 19 5 8 19 7 16 These dimensions apply when a model CB or CD Evaporator Coil casing is to be installed B Installation On a Combustible Floor 1 Cut and...

Page 7: ...shield on platform in front of louvered control panel as shown in Fig 7 PROCEDURE 5 HORIZONTAL CRAWLSPACE INSTALLATION The furnace can be installed horizontally with either the LH or RH side up In a c...

Page 8: ...turn air plenum See Fig 8 and Table 4 for horizontal applications Horizontal filter retainers must be field supplied See Fig 9 for downflow applications Fig 6 Furnace Plenum and Subbase Installed on a...

Page 9: ...anadian installations must be installed in accordance with NSCNGPIC and all authorities having jurisdiction The gas supply line should be a separate line directly from the meter to the furnace if poss...

Page 10: ...d only to the male threads of the joints This pipe dope must be resistant to the action of propane gas Install an accessible manual shut off valve upstream of the furnace gas controls and within 72 in...

Page 11: ...n electrical shock fire or death B 24 v Wiring Make field 24 v connections at the 24 v terminal strip See Fig 11 Connect terminal Y as shown in Fig 13 for proper operation in cooling mode Use AWG No 1...

Page 12: ...08 230 VOLT SINGLE PHASE WHT BLK WHT BLK If any of the original wire as supplied must be replaced use same type or equivalent wire NOTE Connect Y terminal as shown for proper operation W Y GND THERMOS...

Page 13: ...Ignitor warm up At the end of the prepurge period the ignitor is energized for a 17 sec ignitor warm up period c Ignition sequence When the ignitor warm up period is completed the gas valve opens per...

Page 14: ...DISCONNECT SWITCH AND THE FURNACE JUNCTION BOX JB 5 THIS WIRE MUST BE CONNECTED TO FURNACE SHEETMETAL FOR CONTROL TO DETECT FLAME 6 FACTORY CONNECTED WHEN LGPS NOT USED 7 REPLACE ONLY WITH A 3 AMP FUS...

Page 15: ...e to follow this warning could result in fire explosion personal injury or death 2 Component test The furnace control allows all components except gas valve to be run for a short period of time This f...

Page 16: ...40 38 39 3 7 3 2 3 5 40 38 39 3 8 3 3 3 6 905 42 3 5 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 39 3 6 3 4 40 38 39 3 7 3 2 3 5 920 42 3 4 42...

Page 17: ...In the United States gas input on unit rating plate is for altitudes up to 2000 ft Ratings for altitudes over 2000 ft must be 4 percent less for each 1000 ft above sea level To obtain the adjusted al...

Page 18: ...0 60 62 64 66 68 60 58 56 54 53 120 116 112 109 106 300 290 281 273 265 25 26 27 28 29 144 138 133 129 124 288 277 267 257 248 720 692 667 643 621 70 72 74 76 78 51 50 48 47 46 103 100 97 95 92 257 25...

Page 19: ...g the heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr E Check Safety Controls The flame sensor gas valve and pressure switch were all checked in the St...

Page 20: ...did not function properly and correct condition e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power to furnace 4 Check auxiliary limits when...

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