Resco GB3AAV Installation, Start-Up, And Operating Instructions Manual Download Page 14

Fig.

14—Unit

Wiring

Diagram

A94074

AUXILIARY LIMIT SWITCH, OVERTEMP.- MANUAL RESET, SPST-(N.C.)

BLOWER MOTOR RELAY, SPST-(N.O.)

BLOWER MOTOR

CAPACITOR

MICROPROCESSOR AND CIRCUITRY

DRAFT SAFEGUARD SWITCH

ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.5 AMP MAX.)

ELECTRONIC AIR CLEANER CONNECTION (COMMON)

FLAME ROLLOUT SW.-MANUAL RESET, SPST-(N.C.)

FLAME PROVING ELECTRODE

FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED

FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE

(FIELD INSTALLED & SUPPLIED)

GAS VALVE-REDUNDANT OPERATORS

GAS VALVE RELAY, DPST-(N.O.)

BLOWER MOTOR SPEED CHANGE RELAY, DPST-(N.O.)

HOT SURFACE IGNITER (115 VAC)

HOT SURFACE IGNITER RELAY, SPST-(N.O.)

24VAC HUMIDIFIER CONNECTION (.5 AMP. MAX.)

INDUCED DRAFT MOTOR

INDUCED DRAFT RELAY, DPST-(N.O.)

BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.)

JUNCTION BOX

LIGHT-EMITTING DIODE FOR STATUS CODES

LOW GAS PRESSURE SWITCH, SPST-(N.O.)

LIMIT SWITCH, AUTO RESET, (N.C.)

AUTO-RESET INTERNAL MOTOR OVERLOAD TEMP. SW.

ALS1

BLWR

BLWM

CAP

CPU

DSS

EAC-1

EAC-2

FRS

FSE

FU1

FU2

GV

GVR

HI/LO

HSI

HSIR

HUM

IDM

IDR

ILK

JB

LED

LGPS

LS

OL

LEGEND

321257-401  REV. A

JUNCTION

UNMARKED TERMINAL

PCB TERMINAL

FACTORY WIRING (115VAC)

FACTORY WIRING (24VAC)

FIELD WIRING (115VAC)

FIELD WIRING (24VAC)

CONDUCTOR ON PCB

PLUG RECEPTACLE

FIELD SPLICE

NOTES:

1. IF ANY OF THE ORIGINAL EQUIPMENT WIRE IS REPLACED USE WIRE RATED FOR 105˚C.

2. INDUCER (IDM) AND BLOWER (BLWM) MOTORS CONTAIN INTERNAL AUTO-RESET

    THERMAL OVERLOAD SWITCHES (OL).

3. BLOWER MOTOR SPEED SELECTIONS ARE FOR AVERAGE CONDITIONS, SEE

    INSTALLATION INSTRUCTIONS FOR DETAILS ON OPTIMUM SPEED SELECTION.

4. USE ONLY COPPER WIRE BETWEEN THE DISCONNECT SWITCH AND THE FURNACE JUNCTION BOX (JB).

5. THIS WIRE MUST BE CONNECTED TO FURNACE SHEETMETAL FOR CONTROL TO DETECT FLAME.

6. FACTORY CONNECTED WHEN LGPS NOT USED.

7. REPLACE ONLY WITH A 3 AMP FUSE.

8. YELLOW LEAD NOT ON ALL MOTORS.

9. WHEN USED AUXILLARY LIMIT SWITCH (ALS) IS ON DOWNFLOW MODELS ONLY.

PRINTED CIRCUIT BOARD

9-CIRCUIT CONNECTOR

2-CIRCUIT PCB CONNECTOR

3-CIRCUIT IDM CONNECTOR

2-CIRCUIT JB CONNECTOR

2-CIRCUIT HSI/PCB CONNECTOR

PRESSURE SWITCH, SPST-(N.O.)

COMPONENT TEST PIN

TRANSFORMER-115VAC/24VAC

PCB

PL1

PL2

PL3

PL4

PL5

PRS

TEST

TRAN

FIELD WIRING SCREW TERMINAL

FIELD GROUND

EQUIPMENT GROUND

RED

3-P

2-C

1-M

NOTE

#5

GRN

C

PRS

NO

OL

START

BLWM

WHT (COM)

CAP -1

(LO)

RED

NOTE #8

(HI)

(MED HI)

BLK

YEL

WHT

BRN

GRN

WHT (COM)

BRN

BLU

(MED LO)

L2

COM

PR2

EAC-2

1.5 AMP

BLOWER

SPEED

SELECT

EAC-1

FUSE

FU1

24 VAC-3A

HEAT    SPARE-2

COOL    SPARE-1

90 SEC

135 SEC

180 SEC

225 SEC

BLOWER OFF DELAY

SELECTION CHART

GVR

HSIR

IDR

BLWR

HI/LO

RELAY

ORN

YEL

NOTE #6

SEC-2

SEC-1

WHT

BLK

BLK

BLK

BLK

BLK

WHT

WHT

1

2

HSI

PL5

IDM

FUSED DISCONNECT

SWITCH (WHEN REQ'D)

NOTE #4

JB

WHT

BLK

GRN

GRN

FU2

RED

BLU

FRS2

WHT

FSE

RED

RED

PL1

LED

TEST

PCB

BLOWER

OFF

DELAY

LS

3

2

1

1

2

PL3

PL2

120 VAC

PR1

L1

(WHEN USED)

LGPS

G

R

Y

W

C

HUM

1

2

3

6

9

8

7

4

5

(WHEN USED)

ALS

NOTE #9

TEST

LGPS

FRS2

LS

(WHEN USED)

LS

NOTE #6

PL3

PL2

PL5

PL1

9

6

L2

FU1

NOTE #7

1

7

4

HUM

R

W

L1

OL

START

IDM

HEAT

COOL

COM

NOTE #8

NOTE #4

EQUIPMENT GROUND

L1

L2

LO

HI

BLWR

HSIR

IDR

CAP-1

BRN

BRN

LO

SPARE-2

SPARE-1

MED HI

HI

MED LO

COM

GRN

EAC-1

EAC-2

1

1

BLWM

3

1

2

2

HSI

2

PR1

PR2

SEC-1

SEC-2

CPU

FSE

Y

G

C

8

NOTE #5

GVR-2

DSS

GV

2-C

1-M

3

5

2

HI

LO

HSIR

IDR

BLWR

GVR

GVR-1

TRAN

24VAC

115VAC

SCHEMATIC DIAGRAM

(NATURAL GAS & PROPANE)

ILK

1

2

ALS

3-P

TRAN

BLU

WHT

BLK

2

1

DSS

GV

PL4

ILK

PL4

TO 115VAC FIELD DISCONNECT

PRS

FRS1

FRS1

(WHEN USED)

—14—

Summary of Contents for GB3AAV

Page 1: ...a Working Platform 7 Install Furnace 7 HORIZONTAL CRAWLSPACE INSTALLATION 7 8 FILTER ARRANGEMENT 8 9 GAS PIPING 9 10 ELECTRICAL CONNECTIONS 11 12 115 v Wiring 11 24 v Wiring 11 Accessories 11 12 VENTI...

Page 2: ...aces are available in sizes 50 000 through 135 000 Btuh input capacities The design of the downflow horizontal gas fired furnace is A G A C G A certified for natural and propane gas and for installati...

Page 3: ...monoxide poisoning explosion fire electrical shock or other conditions which may cause personal injury loss of life or property damage Consult a qualified installer service agency local gas supplier o...

Page 4: ...nds which include fluoride chloride bromide and iodide These elements are found in aerosol sprays detergents bleaches cleaning solvents salts air fresheners and other household products CAUTION The op...

Page 5: ...m outdoors See Fig 3 2 All air from outside the structure a If combustion air is taken from outdoors through vertical ducts the openings and ducts MUST have at least 1 sq in of free area per 4000 Btuh...

Page 6: ...8 19 7 16 21 19 7 8 19 5 8 19 7 16 24 1 2 23 7 16 19 5 8 19 7 16 These dimensions apply when a model CB or CD Evaporator Coil casing is to be installed B Installation On a Combustible Floor 1 Cut and...

Page 7: ...shield on platform in front of louvered control panel as shown in Fig 7 PROCEDURE 5 HORIZONTAL CRAWLSPACE INSTALLATION The furnace can be installed horizontally with either the LH or RH side up In a c...

Page 8: ...turn air plenum See Fig 8 and Table 4 for horizontal applications Horizontal filter retainers must be field supplied See Fig 9 for downflow applications Fig 6 Furnace Plenum and Subbase Installed on a...

Page 9: ...anadian installations must be installed in accordance with NSCNGPIC and all authorities having jurisdiction The gas supply line should be a separate line directly from the meter to the furnace if poss...

Page 10: ...d only to the male threads of the joints This pipe dope must be resistant to the action of propane gas Install an accessible manual shut off valve upstream of the furnace gas controls and within 72 in...

Page 11: ...n electrical shock fire or death B 24 v Wiring Make field 24 v connections at the 24 v terminal strip See Fig 11 Connect terminal Y as shown in Fig 13 for proper operation in cooling mode Use AWG No 1...

Page 12: ...08 230 VOLT SINGLE PHASE WHT BLK WHT BLK If any of the original wire as supplied must be replaced use same type or equivalent wire NOTE Connect Y terminal as shown for proper operation W Y GND THERMOS...

Page 13: ...Ignitor warm up At the end of the prepurge period the ignitor is energized for a 17 sec ignitor warm up period c Ignition sequence When the ignitor warm up period is completed the gas valve opens per...

Page 14: ...DISCONNECT SWITCH AND THE FURNACE JUNCTION BOX JB 5 THIS WIRE MUST BE CONNECTED TO FURNACE SHEETMETAL FOR CONTROL TO DETECT FLAME 6 FACTORY CONNECTED WHEN LGPS NOT USED 7 REPLACE ONLY WITH A 3 AMP FUS...

Page 15: ...e to follow this warning could result in fire explosion personal injury or death 2 Component test The furnace control allows all components except gas valve to be run for a short period of time This f...

Page 16: ...40 38 39 3 7 3 2 3 5 40 38 39 3 8 3 3 3 6 905 42 3 5 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 39 3 6 3 4 40 38 39 3 7 3 2 3 5 920 42 3 4 42...

Page 17: ...In the United States gas input on unit rating plate is for altitudes up to 2000 ft Ratings for altitudes over 2000 ft must be 4 percent less for each 1000 ft above sea level To obtain the adjusted al...

Page 18: ...0 60 62 64 66 68 60 58 56 54 53 120 116 112 109 106 300 290 281 273 265 25 26 27 28 29 144 138 133 129 124 288 277 267 257 248 720 692 667 643 621 70 72 74 76 78 51 50 48 47 46 103 100 97 95 92 257 25...

Page 19: ...g the heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr E Check Safety Controls The flame sensor gas valve and pressure switch were all checked in the St...

Page 20: ...did not function properly and correct condition e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power to furnace 4 Check auxiliary limits when...

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