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Hydraulic connections

 

The hydraulic connections are located on the back of 
the units. 

The RKW 1000 and 1600 INOX units are ready  to be 
connected upon shipment. 

For the RKW 2600, 3600 and 4500 INOX units, it is 
possible to separate the plate heat exchanger of the 
chiller and the storage module mounted underneath this. 

For the RKW 2600 INOX unit, the plate heat exchanger 
and the storage module are connected hydraulically by 
the pipe connection installed at the factory. 

For the RKW 3600 and 4500 INOX units, the plate heat 
exchanger and the separately ordered storage module 
must be connected upon assembly with the supplied 
pipe connection. If the module is set up separately, the 
necessary connection line must be installed by the cus-
tomer 

The RKW 8000 and 9800 INOX units in this series are 
supplied without hydraulics. The required components 
are selected by the person who develops the system. 
 

General information 

We recommend equipping the connections with 
shut-off valves for service purposes. 

Additional, automatic ventilation valves must be 
mounted at the highest location of the installation in 
the supply and discharge pipes. 

To prevent vibrations from being transferred, com-
pensators (flexible lines) should be used between 
the fixed pipe installation and the chiller. 

All pipe lines must be insulated to protect them from 
condensation. According to the HeizAnlV (German 
Heating Systems Ordinance), a 50% insulation di-
ameter must be planned for cooling mode and a 
100% insulation diameter for cooling and heating 
mode. 

To prevent the unit from becoming dirty, a water filter 
(approx. 16 meshes pro cm²) should be installed in 
the discharge line. 

The water pipes may not exert any static strain on 
the chiller. 

A second key or pliers must be used to mount the 
pipe lines on the RKW so as not to create any strain 
on the pipe lines in the inside of the unit. 

If the chiller is only initially operated with a single part 
of the overall system, the flow rate of the missing 
system parts must be stimulated by pipe regulating 
valves. 

To increase the run time of the unit, we recommend 
using a storage module or cold water pipes that are 
slightly larger to increase the volume if the necessary 
capacity of the inner units is considerably smaller 
than the cooling capacity of the chiller. 

The hydraulics must be set up in such a way that the 
predefined minimum flow rate is reached. 

Model

 

Water 

incoming 

outgoing 

1000 INOX

 

1 ¼ ‘‘ inside  1 ¼ ‘‘ inside  ½ ‘‘ outside 

1600 INOX

 

1 ¼ ‘‘ inside  1 ¼ ‘‘ inside  ½ ‘‘ outside 

2600 INOX

 

1 ¼ ‘‘ inside  1 ½ ‘‘ inside

 

½ ‘‘ outside 

3600 INOX

 

2 ‘‘ inside 

2 ‘‘ inside 

4500 INOX

 

2 ‘‘ inside 

2 ‘‘ inside 

3600 INOX with 
storage module

 

2 ‘‘ inside 

2 ‘‘ inside 

½ ‘‘ outside 

4500 INOX with  
storage module

 

2 ‘‘ inside 

2 ‘‘ inside 

½ ‘‘ outside 

8000 INOX

 

2 x 2 ‘‘inside 

2 x 2 ‘‘ in-

side 

9800 INOX 

2 x 2 ‘‘inside 

2 x 2 ‘‘ in-

side 

Filling con-

nection 

Shut-off valve 

Compensator 

Static attachment 

RKW connection 

Connecting the water pipes

 

The RKW 1000, 1600 and 2600 INOX models in this 
series are equipped with a cold water storage module 
as a compact unit. The 3600, 4500, 8000 and 9800 
INOX models are supplied in this series without hydrau-
lics for technical reasons. The water components in-
cluding the plate heat exchanger and the differential 
pressure monitor are located in the chiller. The hydraulic 
connections are found on the backs of all units. 

For models RKW 3600 and 4500 INOX and higher, a 
separate storage module can be mounted underneath 
the chiller or somewhere else (e.g. inside the building). 

So as not to transfer the vibrations of the chiller to the 
system parts, the lines are connected to the unit by 
compensators (flexible lines). We recommend equip-
ping the connections with shut-off valves for service pur-
poses. 

Summary of Contents for RKW 1000 INOX

Page 1: ...REMKO powerful like a bear REMKO RKW 1000 9800 INOX Stainless Steel Chiller Edition GB M11 Operation Technology Spare Parts...

Page 2: ......

Page 3: ...ce Personnel 14 Unit Assembly 14 Storage Modules for RKW 3600 to 9800 I 17 Cable Remote Control 20 Electrical Connection 21 Hydraulic System 24 Initial Operation 25 Environment and Recycling 26 Servic...

Page 4: ...s by means of a quiet fan When the air in the room leaves the unit it is cooled demoisturized and filtered The water warms up and transports the heat absorbed from the room back to the outer part wher...

Page 5: ...arge amounts of dust or aggres sive air Installation and repair work may only be performed by authorised personnel Cleaning and minor maintenance work made only be performed by the operator or an auth...

Page 6: ...on both displays show a value continuous display After the SET button has been pressed the code display parameters starts blinking The displayed values can be increased or de creased using the arrow k...

Page 7: ...g the corresponding programmed output current to the CTK 1 CTK 2 output of the TK 1 TK 2 fan board The fan motor rotation can be controlled by the modulat ing output current Compressor LED This LED is...

Page 8: ...in hours Not installed Operating hours of Compressor 2 23 Fan s Cycle 2 01 02 04 06 Not installed Fans in operation Off not in use Time delay ON OFF 25 Rotations condenser fan s Cycle 2 Not installed...

Page 9: ...i n s t o b l i n k w h e n t h e S E T button is pressed This mode displays the options for changing the parameters to the programmer If one of the arrow keys is now pressed the parameter jumps to t...

Page 10: ...ycle 2 E40 Sensor defective ST 1 incoming water E41 Flow switch differential pressure monitor activated E42 Hardware defective The second parameter level can be programmed to reset the alarms Enter th...

Page 11: ...ture E06 E07 E26 E27 E40 Sensors defective ST1 to ST6 It is the alarm activated when the sensor is replaced Replace defective sensors E41 Flow switch differential pres sure monitor activated Are the f...

Page 12: ...ater chiller inch 1 1 2 2 x 2 Outgoing water chiller inch 1 1 2 2 x 2 Filling connection inch 1 2 Sound pressure level 2 dB A 43 44 49 48 48 53 54 Refrigerant R 407C Cold cycles Compressor type 1 Scro...

Page 13: ...tgoing water inch 1 inside 1 inside 1 inside 2 inside 2 inside 2 x 2 inside 2 x 2 inside M filling connection water inch outside outside outside Fan number mm 450 2 450 2 630 1 630 2 630 2 800 2 800 2...

Page 14: ...room will heat up and the chiller will switch off due to a malfunction This occurs once the room temperature exceeds the upper operating range of the set value of the safety mechanism Minimum distance...

Page 15: ...sorbers in this series These must be connected to statically permissi ble and level building or structural components The locations for attachment described below are for fastening the vibration absor...

Page 16: ...liers must be used to mount the pipe lines on the RKW so as not to create any strain on the pipe lines in the inside of the unit If the chiller is only initially operated with a single part of the ove...

Page 17: ...ge module 3 for RKW 8000 and 9800 INOX 2 x 216 l tanks safety component 3 kPa and MAG without pump Ref No 1611545 4 Storage module 4 for RKW 8000 and 9800 INOX 2 x 216 l tanks safety component 3 kPa a...

Page 18: ...a 5 8 6 10 8 11 10 11 15 13 Available external pressure differential kPa 92 89 59 66 47 32 Electrical connection V 3 400 3 400 3 400 Power Current consumption kW A 0 55 1 44 0 55 1 44 0 75 1 86 1 1 2...

Page 19: ...ption max 1 44 A 1 44 A 1 86 A 400 V 50 Hz 3 N PE Characteristic curve of the pump RKW 3600 4500 INOX storage module 2 Characteristic curve of the pump RKW 8000 9800 INOX storage module 4 Characterist...

Page 20: ...contact with drinking water or food antifreeze L is to be given preference because it contains the physiologically harmless substance 1 2 propylene glycol The data provided in the table refers to anti...

Page 21: ...AT 9 Differential pressure monitor Neutral contact 15 17 AT 7 Heating cooling removed Neutral contact 15 18 closed AT 10 On Off remote control contact for heating pump Neutral contact 19 20 RL 1 Glob...

Page 22: ...Verfl ssiger fan 1 Potentialfreier Kontakt for regulating cool ing EXTERNAL Flow switch EXTERNAL Phase sequence relay Terminal strip M1 Terminal strip M2 Compressor motor Relay compressor ST 1 Tempera...

Page 23: ...4 L1 N L1 12V 12V N Pri 230V CH DIN regulation C2 DIN regulation Additional module for the remote control Transformer 220 12 V in the switch box RKW Operating module Maximum line length 50 meter Assem...

Page 24: ...1 15 13 3 1 2 12 17 14 10 16 18 9 6 5 4 7 8 15 13 3 Hydraulic Diagram RKW 8000 9800 INOX 1 2 12 17 14 1 16 18 9 6 5 4 7 8 1 15 P 10 19 Terminal strip M1 Condenser fan 1 and 2 Klemmleiste M2 Compressor...

Page 25: ...is correct The electrical lines of the system must be checked that they are attached properly to the terminal strips Prior to operation all screws in the water system must be checked to ensure that th...

Page 26: ...then select a higher drainage temperature 17 The supply temperature is approx 5 Kelvin under the drainage temperature for the rated flow rate 18 If the supply temperature is below the factory setting...

Page 27: ......

Page 28: ...REMKO GmbH Co KG Klima und W rmetechnik D 32791 Lage Im Seelenkamp 12 D 32777 Lage PO Box 1827 Phone 49 5232 606 0 Fax 49 5232 606260...

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