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IM 812 / Page 21 of 28

Cleaning compounds can cause damage to the packaged
terminal unit, or cause fire, electric shock, personal injury
or death. Do not spray cleaning compounds onto the dis-
charge grille, return air opening, or unit controls. When
using cleaning compounds in the area, turn unit off to
avoid drawing vapors into it. Avoid coil cleaners that in-
clude Lithium Hydroxide, Sodium Hydroxide, Potassium
Hydroxide Magnesium Hydroxide, Ammonium Hydrox-
ide, Sulfuric Acid, Hydrochloric Acid, Phosphoric Acid,
Hydrofluoric Acid, Acetic Acid, Chromic Acid, or any de-
rivative of the above as they will damage the coil coating.
Do not use algae inhibitors.

7.

Dry equipment thoroughly, especially electric parts.

8.

Clean any rust spots with steel wool and coat with
rust-inhibiting paint.

9.

Clean insulation or replace if necessary.

10. Check insulation on refrigerant tubing and replace if

necessary.

11. Check all fasteners and tighten as required.
12. Clean ventilation door screen and oil linkage.
13. Reinstall the control pad and test run the chassis to

check for rattles, etc., before replacing it in the wall
sleeve.

Scheduled Maintenance

With proper care, the unit can provide uninterrupted service
for many years. Scheduled maintenance of this equipment as
described below, is the key to the equipment’s longevity.

A. Air filters must be cleaned at regular intervals. Twice an-

nually may be adequate in some areas, while twice monthly
may be required in others. Areas with high dirt and lint
content or heavy usage of units require more frequent fil-
ter maintenance than those areas of relatively clean oper-
ating or low usage conditions. Unit malfunction will occur
if air filters are not kept clean. To remove the air filters,
grasp the top of the filters and pull straight up. Vacuum
the filters from the dirty side or wash with hot water and a
mild detergent. Allow the filters to dry thoroughly before
replacing them.

B. Every year the chassis should be removed for a thorough

checkup. This should be completed as follows:

1.

Unplug unit from power source.

2.

Remove the front panel and clean it.

3.

Remove the chassis from the wall sleeve and move it
to the maintenance department. Replace it with spare
chassis or weather plate.

4.

Check all seals and insulation and repair as required.

5.

Check all wiring and controls for hazardous condi-
tions, such as kinks, cuts, abrasions and signs of mal-
function, such as melting, pitting, discoloration or
missing wires. Do not operate a unit with such signs
until it has been professionally inspected and repaired.

6.

Unplug the control pad and remove it before cleaning
the chassis. Clean the coils, fan blades, motors, ven-
tilation door screen, indoor and outdoor drain pans,
compressor and condensate drain. Normal cleaning
can be accomplished by wiping the unit surface with
a damp cloth.

WARNING

!

An inherent advantage of the PTAC/PTHP system is that shut-
down of one unit does not interrupt the operation of the rest
of the system. A further advantage is that a unit or part can be
quickly and easily replaced, thus minimizing the inoperative
time of the equipment. This is so, however, only if a replace-
ment unit or part is quickly available. In order to replace a part
quickly and keep all units in good operating condition, a small
stock of parts should be purchased along with the PTAC/PTHP
units. Where an owner carries such a stock, immediate re-
placement of a part is possible. The replaced part can then be
returned to the factory or one of its authorized service sta-
tions. So long as it is still in warranty, it is repaired or replaced
and returned to the owner without cost for shop labor and
material. Thus, the stock of replacement parts is constantly
replenished. Listed are the parts which we recommend be
carried in stock, together with the quantity per 50 condition-
ers installed.

Recommended Spare Parts

Cooling Chassis ................................................................... 1
Compressor Overload Device .............................................. 1
Compressor Running Capacitor .......................................... 1
Indoor Fan Motor ................................................................. 1
Indoor Fan Wheel ................................................................. 1
Indoor Fan Motor Capacitor ................................................ 1
Outdoor Fan Motor .............................................................. 1
Outdoor Fan Blade ............................................................... 1
Outdoor Fan Motor Capacitor ............................................. 1
Control Pad* ......................................................................... 1
Control Box .......................................................................... 1
Electric Heater ..................................................................... 1

For parts or service, contact your local distributor or call
1-800-377-2787, or 763-553-5009.

*Remote thermostats should be stocked if they are being used

in lieu of the control pad.

Summary of Contents for IM 812-2

Page 1: ...Installation Maintenance Data IM 812 2 Group PTAC PTHP Date April 2006 McQuay Remington Packaged Terminal Air Conditioners and Heat Pumps C Vintage 2006 McQuay International...

Page 2: ...2 Wall Sleeve 3 Outdoor Louver 4 Subbase Optional for 208V and 230V units but manda tory for all 265V 5 Separate plug in power cord selects heater size NOTE Some units with fixed heaters are also avai...

Page 3: ...nal kW 30A Electric Heater7 Z 5 0 Nominal kW 20A 265V Electric Heater8 C Chassis Mounted Control9 W Wall Mounted Control10 Notes 1 All chassis ship with an Installation Manual and mounting screws 2 Fa...

Page 4: ...on the indoor fan will operate continuously When dip switch 8 is in the ON position the indoor fan will cycle on and off with the compressor or heater In cycle fan dip switch 8 ON the fan will start e...

Page 5: ...y using a G11 hand held remote con troller available from your sales representative Programming P1 using the G11 control press and hold the upper button for 3 seconds until P1 starts flashing on the G...

Page 6: ...e used to provide support over each opening The rough opening should measure 161 4 high x 421 4 wide see Figure 2 Note 2 When a subbase is used the opening must start 31 4 or 41 4 above the finished f...

Page 7: ...n using the outdoor drain kit the sleeve must be flush or beyond the outside finished wall do not recess Install the outdoor drain kit as follows 1 Assemble the drain kit as shown in Figure 4 2 Choose...

Page 8: ...60 from where it exits the conditioner Do not use extension cords When a subbase is not used the receptacle is generally mounted beneath the conditioner or on the wall beside it 208 230V only An elect...

Page 9: ...subbase or from other field supplied materials or it can be floor mounted for 208 230V Install as follows 1 Clean the opening of all debris that may interfere with installation 2 If the unit is to be...

Page 10: ...lace a thin pad of mastic on bottom of the opening and slide in the wall sleeve Be sure to recess the wall sleeve enough to accommodate outside louvers This recess is 3 8 for stamped louvers and 11 8...

Page 11: ...optional drain kit is to be employed heat pumps only refer to page 7 before proceeding 4 If wall thickness exceeds dimensions shown in Table 1 a wall sleeve extension must be used Install the extensio...

Page 12: ...the caulking does not block the weep holes 3 Attach indoor drain kit if used according to the instruc tions on page 7 Outdoor drain kits are not designed to be used with sleeve extensions Louver Fram...

Page 13: ...blade design that will not cause recir culation of condenser air Free area is defined by ASHRAE as the minimum area of the openings in an air inlet or outlet through which air can pass Have your local...

Page 14: ...the room The chassis weighs approximately 150 lbs Use blocking and lifting devices Do not raise over any body parts 1 Remove the shipping carton and inspect for any shipping damage Report any found t...

Page 15: ...located at the lower left end of the chassis See Figure 15 Note Remove shipping screw from door if it needs to be opened 4 If the conditioner will use the standard control pad continue to step 5 If a...

Page 16: ...the room and close the door Wait 6 minutes then re enter the room The unit should now show mode and temperature pro grammed for P1 Remove the short from the T SHRT prongs to restore the normal 15 minu...

Page 17: ...emoval Also see pages 5 and 8 2 If a subbase is used under the unit wall sleeve a small hole may be drilled and grommeted in the subbase front to allow passage of the low voltage wires 3 When using a...

Page 18: ...Disconnect all electric power including remote disconnects before servicing Failure to discon nect power before servicing can cause severe personal injury or death Use copper conductors only Unit term...

Page 19: ...age Disconnect all electric power including remote disconnects before servicing Failure to discon nect power before servicing can cause severe personal injury or death Use copper conductors only Unit...

Page 20: ...Voltage Disconnect all electric power including remote disconnects before servicing Failure to discon nect power before servicing can cause severe personal injury or death Use copper conductors only U...

Page 21: ...rce 2 Remove the front panel and clean it 3 Remove the chassis from the wall sleeve and move it to the maintenance department Replace it with spare chassis or weather plate 4 Check all seals and insul...

Page 22: ...and the temperature of the conditioned space is 80o F Figure 20 Refrigeration Cycle 80o F Room Air to Evaporator 45o F R22 Liquid and Gas to Evaporator Capillary Restrictor 120o F Condenser Air to Out...

Page 23: ...h condenser due to 1 Dirty condenser 2 Obstructed outdoor louver 3 Condenser fan not running 4 Condenser fan not up to speed 5 Condenser fan slipping on motor shaft 6 Recirculation of condenser air a...

Page 24: ...air flow 3 Clean or replace 4 Remove obstructions 5 Check motor 6 Check for correct voltage 7 Adjust blower wheel position and tighten set screw d Refer to original load calculations recalculate heat...

Page 25: ...Loose plug connec tion defective control pad or PC board a Replace b Replace c Replace d Clean coils fans or filters Replace fan motor Check baffles in sleeve extension Check free area of louver Repla...

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Page 28: ...visit us at www mcquay com and click on training or call 540 248 9646 and ask for the Training Department Warranty All McQuay equipment is sold pursuant to its standard terms and conditions of sale i...

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