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1. Introduction

1.1 General remarks

The refrigerated compressed air dryer documented in these
operating instructions has all requirements that can be expected
from a modern device.
In order to obtain maximum benefit from using this dryer the user
should have sufficient information to ensure the unit is installed and
operated correctly, enabling the user to avoid accidents and retain
the manufacturers warranty.

These operating instructions gave the user this information which
has been divided into separate sections for easy reference.

Read the operating instructions, prior to starting the machine,

in order to ensure correct handling, operation and maintenance
from the outset.
The maintenance plan summarizes all the measures which are
required to maintain the dryer in good condition. The maintenance
work is simple, but must be carried out on a regular basis.
Correct maintenance will also help you to avoid accidents an to
ensure that the manufacturer`s guarantee coverage is maintained.

Please state the type and complete serial number of the dryer, as
specified on the nameplate, in all correspondence.

1.2 Explanation of the symbols in the

 operating instructions

All safety instructions in this operating manual, failure to observe
which may result in damage or injury, are classified by the symbols
below.

  General danger symbol

   Electrical danger symbol

   Warning: hot surface

   Disconnect mains plug

1.3 Symbols used in the dryer

1. Ââåäåíèå

1.1 Îáùåå

Îñóøèòåëü îõëàæäåííîãî ñæàòîãî âîçäóõà, îïèñàííûé â ýòîé
èíñòðóêöèè ïî ýêñïëóàòàöèè, îòâå÷àåò âñåì òðåáîâàíèÿì
ñîâðåìåííîãî óñòðîéñòâà.
Ñ öåëüþ ïîëó÷åíèÿ ìàêñèìàëüíîé ïîëüçû ïðè ýêñïëóàòàöèè ýòîãî
îñóøèòåëÿ, ïîëüçîâàòåëü äîëæåí âëàäåòü äîñòàòî÷íîé
èíôîðìàöèåé, ÷òîáû îáåñïå÷èòü ïðàâèëüíóþ óñòàíîâêó è
ôóíêöèîíèðîâàíèå óñòðîéñòâà, à òàêæå èçáåæàòü àâàðèé è
ñîõðàíèòü â ñèëå ãàðàíòèþ ïðîèçâîäèòåëÿ.
Âñÿ íåîáõîäèìàÿ ïîëüçîâàòåëþ èíôîðìàöèÿ èçëîæåíà â
íàñòîÿùåé èíñòðóêöèè ïî ýêñïëóàòàöèè è äëÿ óäîáñòâà
ïîëüçîâàíèÿ ïîäåëåíà íà ðàçäåëû.

Ïåðåä çàïóñêîì îáîðóäîâàíèÿ, ïðî÷òèòå èíñòðóêöèþ ïî
ýêñïëóàòàöèè,

÷òîáû èçíà÷àëüíî ãàðàíòèðîâàòü ïðàâèëüíûé ñïîñîá ýêñïëóàòàöèè,
ôóíêöèîíèðîâàíèå è îáñëóæèâàíèå.
Ïëàí òåõíè÷åñêîãî îáñëóæèâàíèÿ ïðåäóñìàòðèâàåò âñå
ìåðîïðèÿòèÿ, òðåáóåìûå äëÿ ïîääåðæàíèÿ îñóøèòåëÿ â õîðîøåì
ñîñòîÿíèè. Òåêóùèå ðåìîíòû - ýòî íåñëîæíî, íî îíè äîëæíû
ïðîâîäèòüñÿ ðåãóëÿðíî.
Ïðàâèëüíîå òåõíè÷åñêîå îáñëóæèâàíèå òàêæå ïîìîæåò Âàì
èçáåæàòü àâàðèé è îáåñïå÷èâàåò ïîääåðæàíèå â ñèëå ãàðàíòèè
ïðîèçâîäèòåëÿ.

Ïðîñèì ïðè ïåðåïèñêå óêàçûâàòü òèï è ïîëíûé ñåðèéíûé íîìåð
îñóøèòåëÿ, â ñîîòâåòñòâèè ñ ïàñïîðòíûìè äàííûìè.

1.2 Ïîÿñíåíèå ñèìâîëîâ â ðóêîâîäñòâå ïî

ýêñïëóàòàöèè

Èçëîæåííûå â èíñòðóêöèè ïðàâèëà òåõíèêè áåçîïàñíîñòè,
íåñîáëþäåíèå êîòîðûõ ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ èëè
òðàâìå, êëàññèôèöèðîâàíû íèæåïðèâåäåííûìè ñèìâîëàìè.

   Ñèìâîë îáùåé îïàñíîñòè

   Ñèìâîë îïàñíîñòè ýëåêòðè÷åñêîãî ïîðàæåíèÿ

   Ïðåäóïðåæäåíèå: ãîðÿ÷àÿ ïîâåðõíîñòü

    Ðàçúåäèíåíèå ñåòåâîãî øòåïñåëÿ

1.3 Ñèìâîëû, èñïîëüçîâàííûå â îñóøèòåëå

Àâòîìàòè÷åñêèé ñïóñê êîíäåíñàòà

Ýëåêòðîïîäêëþ÷åíèå

Âûñøàÿ òî÷êà ðîñû

Õîëîäèëüíûé êîìïðåññîð âêë.

Âõîä ñæàòîãî âîçäóõà

Âûõîä ñæàòîãî âîçäóõà

âûêë.

âêë.

Summary of Contents for RFD 1000

Page 1: ...D160 RFD240 RFD315 RFD360 RFD470 RFD580 RFD680 RFD820 RFD1000 RUS E t e t i e b r a r e b ü 2 1 4 0 3 1 K S D 0 2 8 5 1 3 D H H a m e h c S I R t r e i s i l a u t k a e t s i l k c ü t S 0 1 2 1 3 0 K S C n e g n u n h c i e z ß a M r N t r A 0 1 0 1 1 1 K S B g n u n e i d e B z n e g n u z n ä g r E 0 1 1 0 8 2 K S A t r e i s i l a u t k a 9 0 9 0 9 0 K S g l t t i M d n Ä m u t a D b r a e B ...

Page 2: ... 2 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e ...

Page 3: ...t however with the result that we do not guarantee complete conformity We reserve the right to alter the specifications without prior notice ÑÎÄÅÐÆÀÍÈÅ 1 Ââåäåíèå 2 Ïðàâèëà áåçîïàñíîñòè ïðåäîñòåðåæåíèÿ 3 Ãàðàíòèéíûå óñëîâèÿ 4 Òðàíñïîðòèðîâêà äîñòàâêà îñìîòð ïîñòóïàþùåãî òîâàðà 5 Óñòàíîâêà ñáîðêà 6 Ïåðâîíà àëüíûé çàïóñê Ôóíêöèîíèðîâàíèå âêëþ åíèå âûêëþ åíèå ýëåìåíòû óïðàâëåíèÿ 7 Îïèñàíèå ðàáîòû 8 Ò...

Page 4: ...Disconnect mains plug 1 3 Symbols used in the dryer 1 Ââåäåíèå 1 1 Îáùåå Îñóøèòåëü îõëàæäåííîãî ñæàòîãî âîçäóõà îïèñàííûé â ýòîé èíñòðóêöèè ïî ýêñïëóàòàöèè îòâå àåò âñåì òðåáîâàíèÿì ñîâðåìåííîãî óñòðîéñòâà Ñ öåëüþ ïîëó åíèÿ ìàêñèìàëüíîé ïîëüçû ïðè ýêñïëóàòàöèè ýòîãî îñóøèòåëÿ ïîëüçîâàòåëü äîëæåí âëàäåòü äîñòàòî íîé èíôîðìàöèåé òîáû îáåñïå èòü ïðàâèëüíóþ óñòàíîâêó è ôóíêöèîíèðîâàíèå óñòðîéñòâà à òà...

Page 5: ...e training and qualified as being competent in these fields 2 Ïðàâèëà áåçîïàñíîñòè ïðåäîñòåðåæåíèÿ 2 1 Èñïîëüçîâàíèå îñóøèòåëÿ Ïðåäóïðåæäåíèå Îñóøèòåëü ñèñòåìà äîëæåí èñïîëüçîâàòüñÿ òîëüêî ïî íàçíà åíèþ óêàçàííîìó â èíñòðóêöèè ïî ýêñïëóàòàöèè à òàêæå òîëüêî â ñî åòàíèè ñ ïðèáîðàìè è óñòðîéñòâàìè êîòîðûå ðåêîìåíäîâàíû è îäîáðåíû ïðîèçâîäèòåëåì Ìàêñèìàëüíàÿ êîíöåíòðàöèÿ ñæàòîãî âîçäóõà íà âõîäå äîëæ...

Page 6: ...ìè ïðàâèëàìè è ïðåäïèñàíèÿìè ïî óòèëèçàöèè îòõîäîâ Âíèìàíèå Íå ñáðàñûâàéòå îòðàáîòàííûå ìàñëà â îêðóæàþùóþ ñðåäó Íå ñìåøèâàéòå ñ áûòîâûì ìóñîðîì è íå ñæèãàéòå íà íåïðåäíàçíà åííûõ äëÿ ýòîé öåëè ïðåäïðèÿòèÿõ Õëàäàãåíò Ïðè ìîíòàæå è îáñëóæèâàíèè óñòðîéñòâà íàäëåæàùèì îáðàçîì ïðåäóïðåäèòå óòå êó õëàäàãåíòà â àòìîñôåðó 2 Safety rules warnings 2 3 Security Warnings Warning The dryer contains components...

Page 7: ...nical Data if the device has been opened or repaired by workshops or other persons unauthorised for this purpose and or reveals any type of mechanical damage 3 Ãàðàíòèéíûå óñëîâèÿ 3 1 Îáùåå Ãàðàíòèéíûå îáÿçàòåëüñòâà äåéñòâóþò òîëüêî ïðè ñîáëþäåíèè ïðàâèë ýêñïëóàòàöèè îñóøèòåëÿ 3 2 Èñêëþ åíèÿ èç ãàðàíòèéíûõ îáÿçàòåëüñòâ Ãàðàíòèéíûå ïðåòåíçèè íå ïðèíèìàþòñÿ â ñëó àÿõ åñëè óñòðîéñòâî âûøëî èç ñòðîÿ è...

Page 8: ...it that the forwarding agent is informed at once and have the dryer inspected The manufacturer is not responsible for damages occurred during transport 4 Òðàíñïîðòèðîâêà äîñòàâêà Îñìîòð ïîñòóïàþùåãî òîâàðà 4 1 Òðàíñïîðòèðîâêà Îñóøèòåëü îõëàæäåííîãî ñæàòîãî âîçäóõà íè â êîåì ñëó àå íå äîëæåí ïîäíèìàòüñÿ ñ âõîäíûì èëè âûõîäíûì ñîåäèíåíèåì ñæàòîãî âîçäóõà ò ê òàêèå äåéñòâèÿ ìîãóò ïðèâåñòè ê ñåðüåçíûì...

Page 9: ...work e g with use of older piston compressors multi cell compressor With this measure iwe will avaoid heat exchanger soiling 5 Óñòàíîâêà è ñáîðêà 5 1 Ìåñòî óñòàíîâêè õîëîäèëüíûé îñóøèòåëü ñæàòîãî âîçäóõà äîëæåí áûòü óñòàíîâëåí â ñóõîì ïîìåùåíèè Äëÿ îáñëóæèâàíèÿ óñòðîéñòâà íåîáõîäèìî ïðåäóñìîòðåòü äîñòàòî íîå ñâîáîäíîå ïðîñòðàíñòâî Îñóøèòåëü äîëæåí áûòü óñòàíîâëåí íà ïðÿìîì è ðîâíîì ïîëó Ñïåöèàëüíû...

Page 10: ... an authorised specialist company Too high ambient temperatures will switch off the refrigerant compressor by triggering the refrigerant high pressure switch 5 Óñòàíîâêà è ñáîðêà 5 5 Óäàëåíèå êîíäåíñàòà Äëÿ óäàëåíèÿ êîíäåíñàòà ïðåäóñìîòðåíî îäíî ñîåäèíåíèå Àâòîìàòè åñêîå óäàëåíèå êîíäåíñàòà â ïðîöåññå ðàáîòû Ðàçìåðû ñîåäèíåíèé ïðèâåäåíû â ðàçäåëå 10 Òåõíè åñêèå äàííûå Ïðè ñáîðêå ñèñòåìû óäàëåíèÿ ê...

Page 11: ...et line Open the shut off device in the compressed air outlet line Close the compressed air bypass The dryer is now OPERATIVE Please refer to section 6 3 Operation 6 Ïåðâîíà àëüíûé çàïóñê Ôóíêöèîíèðîâàíèå âêëþ åíèå âûêëþ åíèå ýëåìåíòû óïðàâëåíèÿ 6 1 Ïðåäâàðèòåëüíûå óñëîâèÿ õîëîäèëüíûé îñóøèòåëü ñæàòîãî âîçäóõà ãîòîâ ê ðàáîòå â ñëó àå åñëè Óñòðîéñòâî óñòàíîâëåíî â ñîîòâåòñòâèè ñ ðàçäåëîì 5 Óñòàíîâê...

Page 12: ...ëàæíîñòè Dewpoint indicator Dewpoint indication A green indication shows a proper dewpoint In case of a red indictaion please see chapter 9 2 6 Ïåðâîíà àëüíûé çàïóñê Ôóíêöèîíèðîâàíèå âêëþ åíèå âûêëþ åíèå ýëåìåíòû óïðàâëåíèÿ 6 3 Ôóíêöèîíèðîâàíèå Èíäèêàòîð âëàæíîñòè â êðàñíîé çîíå ïðèáëèçèòåëüíî 15 ìèíóò ïîñëå âêëþ åíèÿ îñóøèòåëÿ Èíäèêàòîð âëàæíîñòè íàõîäÿùèéñÿ â êðàñíîé çîíå â ëþáîå âðåìÿ ïîñëå âêë...

Page 13: ... s Dewoint indication and Timer drain setting In case of an sensor break od a defective sensor line all LED s are illuminated LED Power ON Illuminated in case of supply voltage is applied to the dryer Flashes in case of the Open time of condensate drain is activated LED Refrigerant compressor ON Illuminaated in case of operation of this compressor Button Selection Selection of the Opening Closing ...

Page 14: ...eing liquefied Via an injection instrument the liquid refrigerant is reduced in pressure and injected into the refrigerant air heatexchanger 7 Îïèñàíèå ðàáîòû Â îñóøèòåëå îõëàæäåííîãî ñæàòîãî âîçäóõà òåïëàÿ âëàãà íàñûùåííàÿ ñæàòûì âîçäóõîì îõëàæäàåòñÿ äî 3 C Ïåðâûé ýòàï ýòî ïðåäâàðèòåëüíîå îõëàæäåíèå ïîñòóïàþùåãî âîçäóøíîãî ïîòîêà ïðè ïîìîùè òåïëîîáìåíà ñ õîëîäíûì âûõîäÿùèì âîçäóøíûì ïîòîêîì ñæàòî...

Page 15: ...olvents for cleaning Heavy dirt needs to be removed first Assembling in reverse order 8 2 Quarterly maintenance Clean the strainer 8 Òåõíè åñêîå îáñëóæèâàíèå Ïðèìå àíèå Êîìïîíåíòû â êðóãëûõ ñêîáêàõ íàïðèìåð A103 îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R I Ñìîòðèòå òàêæå ðàçäåë 13 åðòåæ â ìàñøòàáå 8 1 Åæåäíåâíîå îáñëóæèâàíèå Ïðîâåðüòå ïðàâèëüíî ëè ôóíêöèîíèðóåò óñòðîéñòâî ñáðîñà êîíäåíñàòà âèçóàëüíîå îïðå...

Page 16: ... personnel and adjust if necessary b Check design specifications see section 10 9 Íàðóøåíèå íîðìàëüíîãî ôóíêöèîíèðîâàíèÿ äèàãíîñòèêà íåèñïðàâíîñòåé Ïðèìå àíèå Êîìïîíåíòû â êðóãëûõ ñêîáêàõ íàïðèìåð A103 îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R I Ñìîòðèòå òàêæå ðàçäåë 13 åðòåæ â ìàñøòàáå 9 1 Íàðóøåíèå ôóíêöèîíèðîâàíèÿ áåç ñèãíàëîâ íåèñïðàâíîñòè Âîäà â ñèñòåìå ñæàòîãî âîçäóõà Âîçìîæíûå ïðè èíû a Îñòàòîê êî...

Page 17: ...the pressure switch PZAH222 to remedy faults and or after remedying faults 9 Íàðóøåíèå íîðìàëüíîãî ôóíêöèîíèðîâàíèÿ äèàãíîñòèêà íåèñïðàâíîñòåé Ïðèìå àíèå Êîìïîíåíòû â êðóãëûõ ñêîáêàõ íàïðèìåð A103 îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R I Ñìîòðèòå òàêæå ðàçäåë 13 åðòåæ â ìàñøòàáå 9 2 Íàðóøåíèå ôóíêöèîíèðîâàíèÿ ñ ñèãíàëàìè íåèñïðàâíîñòè Èíäèêàòîð âëàæíîñòè â êðàñíîé çîíå Âîçìîæíûå ïðè èíû a Îñóøèòåëü îõ...

Page 18: ...r u t a r e p m e t t n e i b m A A T P O e r u t a r e p m e t t n e i b m A C 5 2 e r u t a r e p m e t t n e i b m a n i M C 4 4 e r u t a r e p m e t t n e i b m a x a M C 3 4 N N r e v o n o i t a c o l f o t h g i e h x a M m 0 7 3 1 4 a t a d l a c i r t c e l E e g a t l o V V E P N 0 1 0 3 2 y c n e u q e r F z H 0 5 r e w o p l a n i m o N W k 8 5 0 0 6 0 7 8 0 1 1 3 1 8 4 1 9 1 5 4 2 5 ...

Page 19: ...a s n e d n o C m m 6 e s o H m m 8 e s o H s t h g i e W s t n e m e r u s a e M 8 h t p e D h t d i W t h g i e H m m 1 6 8 3 6 3 1 0 6 1 0 6 3 6 3 1 2 9 1 7 9 3 4 4 1 6 7 1 5 1 1 3 9 4 1 1 8 3 9 4 1 1 8 1 5 2 1 3 8 5 1 1 8 1 6 3 1 t h g i e W g k 0 5 3 5 8 5 2 7 8 7 5 8 0 0 1 2 1 1 4 3 1 5 5 1 The refrigeration compressed air dryer has been rated for the conditions mentioned Ambient temperature...

Page 20: ... 20 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 P I Diagram 11 Ñòðóêòóðíàÿ ñõåìà ...

Page 21: ... 21 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 P I Diagram 11 Ñòðóêòóðíàÿ ñõåìà ...

Page 22: ... 22 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 P I Diagram 11 Ñòðóêòóðíàÿ ñõåìà ...

Page 23: ...9 9 6 5 9 5 1 5 9 9 7 5 9 5 1 5 9 9 6 1 2 N r e t a e h e s a c k n a r C 9 0 8 0 8 5 9 9 0 1 8 0 8 5 9 9 1 1 8 0 8 5 9 9 3 0 9 3 1 0 C 2 1 2 P e v l a v n o i s n a p x E 5 4 0 0 4 5 9 9 5 2 0 4 4 5 9 9 2 4 2 P e b u t y r i a l l i p a C 8 6 0 5 0 0 C 0 2 2 H S P h c t i w s e r u s s e r p n a F 2 1 2 0 5 5 9 9 3 1 2 0 5 5 9 9 2 2 2 H A Z P h c t i w s e r u s s e r p h g i H 0 2 0 0 2 0 9 9 5 ...

Page 24: ... 24 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 12 Wiring Diagram 12 Ñõåìà ýëåêòðè åñêèõ ñîåäèíåíèé ...

Page 25: ... 25 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 12 Wiring Diagram 12 Ñõåìà ýëåêòðè åñêèõ ñîåäèíåíèé ...

Page 26: ... 26 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 12 Wiring Diagram 12 Ñõåìà ýëåêòðè åñêèõ ñîåäèíåíèé ...

Page 27: ... 27 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 13 Dimensional drawing 13 åðòåæ â ìàñøòàáå ...

Page 28: ... 28 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 13 Dimensional drawing 13 åðòåæ â ìàñøòàáå ...

Page 29: ... 29 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 13 Dimensional drawing 13 åðòåæ â ìàñøòàáå ...

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