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9. Malfunctions,

troubleshooting

  Remark!

The component specified in parentheses (e.g. A103)
refer to the R&I schematic diagram.
Please see also section 13. „Dimensional drawing“.

9.2 Malfunctions with fault messages

Dewpoint indicator in the red area

Possible cause:

a)

Refrigerated compressed air dryer overload. 

*

b)

Ambient temperature too high. 

*

c)

Air inlet temperature high. 

*

d)

Volumetric flow rate too high. 

*

e)

Refrigerant condenser (W203) soiled. 

*

f)

Low refrigerant charge.

g)

Refrigerant compressor (K201) defective.

h)

Fan motor (N204) defective. 

*

i)

Pressure switch (PSH220) defective. 

*

j)

High level of dirt content in the compressed air, resulting in
deposits in the compressed air system.

k)

High-pressure- safety switch has triggered 

*

Remedy:

a - d)

 Check design specifications (see section 10).

e)

 See maintenance instructions section 8.

f - i)

 Carry out check by trained staff and repair, if necessary.

j)

 Clean the compressed-air system with suitable cleansing

agents.

k) 

Please check all causes with *.

 

*

  Remark!

 Press the „RESET“ button for the pressure switch

   (PZAH222) to remedy faults and/or after
   remedying faults.

9. Íàðóøåíèå íîðìàëüíîãî ôóíêöèîíèðîâàíèÿ,

äèàãíîñòèêà íåèñïðàâíîñòåé

 

Ïðèìå÷àíèå!
Êîìïîíåíòû â êðóãëûõ ñêîáêàõ (íàïðèìåð. A103)
îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R&I.
Ñìîòðèòå òàêæå ðàçäåë 13 «×åðòåæ â ìàñøòàáå».

9.2 Íàðóøåíèå ôóíêöèîíèðîâàíèÿ ñ

ñèãíàëàìè íåèñïðàâíîñòè

Èíäèêàòîð âëàæíîñòè â êðàñíîé çîíå

Âîçìîæíûå ïðè÷èíû:

a)

 Îñóøèòåëü îõëàæäåííîãî ñæàòîãî âîçäóõà ïåðåãðóæåí.

 *

b)

 Òåìïåðàòóðà îêðóæàþùåé ñðåäû ñëèøêîì âûñîêà.

 *

c)

 Òåìïåðàòóðà ïîñòóïàþùåãî âîçäóõà âûñîêà.

 *

d)

 Îáú¸ìíàÿ ñêîðîñòü ïîòîêà ñëèøêîì âûñîêà.

 *

e) 

Êîíäåíñàòîð çàãðÿçíåí (W203) *

f) 

Íåäîñòàòîê õëàäàãåíòà.

g) 

Êîìïðåññîð íåèñïðàâåí (K201).

h)

 Äâèãàòåëü âåíòèëÿòîðà (N204) íåèñïðàâåí.

 *

i)

 Äàò÷èê äàâëåíèÿ (PSH220) íåèñïðàâåí.

 *

j) 

Âûñîêîå ñîäåðæàíèå çàãðÿçíÿþùèõ âåùåñòâ ñæàòîì âîçäóõå,
êîòîðûå îñàæäàþòñÿ â ñèñòåìå ñæàòîãî âîçäóõà.

k)

 Ñðàáîòàë ïíåâìàòè÷åñêèé âûêëþ÷àòåëü âûñîêîãî äàâëåíèÿ. 

*

Ñïîñîá óñòðàíåíèÿ íåèñïðàâíîñòè:

a - d)

 Ïðîâåðüòå ñïåöèôèêàöèè ÷åðòåæà (ñìîòðè ðàçäåë 10).

e)

 Ñìîòðè èíñòðóêöèè ïî îáñëóæèâàíèþ â ðàçäåëå 8.

f - i)

 Âûïîëíÿéòå ïðîâåðêó îïûòíûì ïåðñîíàëîì è ðåìîíòèðóéòå

ïðè íåîáõîäèìîñòè.

j)

 Î÷èùàéòå ñèñòåìó ñæàòîãî âîçäóõà ñîîòâåòñòâóþùèìè

ìîþùèìè ñðåäñòâàìè.

k)

 Ïðîâåðüòå âñå ïðè÷èíû, ïîìå÷åííûå*.

*

 Óêàçàíèå !

Äëÿ óñòðàíåíèÿ íåïîëàäêè èëè ïîñëå å¸ óñòðàíåíèÿ
íàæìèòå êíîïêó «RESET» (ñáðîñ) íà ïíåâìàòè÷åñêîì
âûêëþ÷àòåëå (ÐZAH222).

Summary of Contents for RFD 1000

Page 1: ...D160 RFD240 RFD315 RFD360 RFD470 RFD580 RFD680 RFD820 RFD1000 RUS E t e t i e b r a r e b ü 2 1 4 0 3 1 K S D 0 2 8 5 1 3 D H H a m e h c S I R t r e i s i l a u t k a e t s i l k c ü t S 0 1 2 1 3 0 K S C n e g n u n h c i e z ß a M r N t r A 0 1 0 1 1 1 K S B g n u n e i d e B z n e g n u z n ä g r E 0 1 1 0 8 2 K S A t r e i s i l a u t k a 9 0 9 0 9 0 K S g l t t i M d n Ä m u t a D b r a e B ...

Page 2: ... 2 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e ...

Page 3: ...t however with the result that we do not guarantee complete conformity We reserve the right to alter the specifications without prior notice ÑÎÄÅÐÆÀÍÈÅ 1 Ââåäåíèå 2 Ïðàâèëà áåçîïàñíîñòè ïðåäîñòåðåæåíèÿ 3 Ãàðàíòèéíûå óñëîâèÿ 4 Òðàíñïîðòèðîâêà äîñòàâêà îñìîòð ïîñòóïàþùåãî òîâàðà 5 Óñòàíîâêà ñáîðêà 6 Ïåðâîíà àëüíûé çàïóñê Ôóíêöèîíèðîâàíèå âêëþ åíèå âûêëþ åíèå ýëåìåíòû óïðàâëåíèÿ 7 Îïèñàíèå ðàáîòû 8 Ò...

Page 4: ...Disconnect mains plug 1 3 Symbols used in the dryer 1 Ââåäåíèå 1 1 Îáùåå Îñóøèòåëü îõëàæäåííîãî ñæàòîãî âîçäóõà îïèñàííûé â ýòîé èíñòðóêöèè ïî ýêñïëóàòàöèè îòâå àåò âñåì òðåáîâàíèÿì ñîâðåìåííîãî óñòðîéñòâà Ñ öåëüþ ïîëó åíèÿ ìàêñèìàëüíîé ïîëüçû ïðè ýêñïëóàòàöèè ýòîãî îñóøèòåëÿ ïîëüçîâàòåëü äîëæåí âëàäåòü äîñòàòî íîé èíôîðìàöèåé òîáû îáåñïå èòü ïðàâèëüíóþ óñòàíîâêó è ôóíêöèîíèðîâàíèå óñòðîéñòâà à òà...

Page 5: ...e training and qualified as being competent in these fields 2 Ïðàâèëà áåçîïàñíîñòè ïðåäîñòåðåæåíèÿ 2 1 Èñïîëüçîâàíèå îñóøèòåëÿ Ïðåäóïðåæäåíèå Îñóøèòåëü ñèñòåìà äîëæåí èñïîëüçîâàòüñÿ òîëüêî ïî íàçíà åíèþ óêàçàííîìó â èíñòðóêöèè ïî ýêñïëóàòàöèè à òàêæå òîëüêî â ñî åòàíèè ñ ïðèáîðàìè è óñòðîéñòâàìè êîòîðûå ðåêîìåíäîâàíû è îäîáðåíû ïðîèçâîäèòåëåì Ìàêñèìàëüíàÿ êîíöåíòðàöèÿ ñæàòîãî âîçäóõà íà âõîäå äîëæ...

Page 6: ...ìè ïðàâèëàìè è ïðåäïèñàíèÿìè ïî óòèëèçàöèè îòõîäîâ Âíèìàíèå Íå ñáðàñûâàéòå îòðàáîòàííûå ìàñëà â îêðóæàþùóþ ñðåäó Íå ñìåøèâàéòå ñ áûòîâûì ìóñîðîì è íå ñæèãàéòå íà íåïðåäíàçíà åííûõ äëÿ ýòîé öåëè ïðåäïðèÿòèÿõ Õëàäàãåíò Ïðè ìîíòàæå è îáñëóæèâàíèè óñòðîéñòâà íàäëåæàùèì îáðàçîì ïðåäóïðåäèòå óòå êó õëàäàãåíòà â àòìîñôåðó 2 Safety rules warnings 2 3 Security Warnings Warning The dryer contains components...

Page 7: ...nical Data if the device has been opened or repaired by workshops or other persons unauthorised for this purpose and or reveals any type of mechanical damage 3 Ãàðàíòèéíûå óñëîâèÿ 3 1 Îáùåå Ãàðàíòèéíûå îáÿçàòåëüñòâà äåéñòâóþò òîëüêî ïðè ñîáëþäåíèè ïðàâèë ýêñïëóàòàöèè îñóøèòåëÿ 3 2 Èñêëþ åíèÿ èç ãàðàíòèéíûõ îáÿçàòåëüñòâ Ãàðàíòèéíûå ïðåòåíçèè íå ïðèíèìàþòñÿ â ñëó àÿõ åñëè óñòðîéñòâî âûøëî èç ñòðîÿ è...

Page 8: ...it that the forwarding agent is informed at once and have the dryer inspected The manufacturer is not responsible for damages occurred during transport 4 Òðàíñïîðòèðîâêà äîñòàâêà Îñìîòð ïîñòóïàþùåãî òîâàðà 4 1 Òðàíñïîðòèðîâêà Îñóøèòåëü îõëàæäåííîãî ñæàòîãî âîçäóõà íè â êîåì ñëó àå íå äîëæåí ïîäíèìàòüñÿ ñ âõîäíûì èëè âûõîäíûì ñîåäèíåíèåì ñæàòîãî âîçäóõà ò ê òàêèå äåéñòâèÿ ìîãóò ïðèâåñòè ê ñåðüåçíûì...

Page 9: ...work e g with use of older piston compressors multi cell compressor With this measure iwe will avaoid heat exchanger soiling 5 Óñòàíîâêà è ñáîðêà 5 1 Ìåñòî óñòàíîâêè õîëîäèëüíûé îñóøèòåëü ñæàòîãî âîçäóõà äîëæåí áûòü óñòàíîâëåí â ñóõîì ïîìåùåíèè Äëÿ îáñëóæèâàíèÿ óñòðîéñòâà íåîáõîäèìî ïðåäóñìîòðåòü äîñòàòî íîå ñâîáîäíîå ïðîñòðàíñòâî Îñóøèòåëü äîëæåí áûòü óñòàíîâëåí íà ïðÿìîì è ðîâíîì ïîëó Ñïåöèàëüíû...

Page 10: ... an authorised specialist company Too high ambient temperatures will switch off the refrigerant compressor by triggering the refrigerant high pressure switch 5 Óñòàíîâêà è ñáîðêà 5 5 Óäàëåíèå êîíäåíñàòà Äëÿ óäàëåíèÿ êîíäåíñàòà ïðåäóñìîòðåíî îäíî ñîåäèíåíèå Àâòîìàòè åñêîå óäàëåíèå êîíäåíñàòà â ïðîöåññå ðàáîòû Ðàçìåðû ñîåäèíåíèé ïðèâåäåíû â ðàçäåëå 10 Òåõíè åñêèå äàííûå Ïðè ñáîðêå ñèñòåìû óäàëåíèÿ ê...

Page 11: ...et line Open the shut off device in the compressed air outlet line Close the compressed air bypass The dryer is now OPERATIVE Please refer to section 6 3 Operation 6 Ïåðâîíà àëüíûé çàïóñê Ôóíêöèîíèðîâàíèå âêëþ åíèå âûêëþ åíèå ýëåìåíòû óïðàâëåíèÿ 6 1 Ïðåäâàðèòåëüíûå óñëîâèÿ õîëîäèëüíûé îñóøèòåëü ñæàòîãî âîçäóõà ãîòîâ ê ðàáîòå â ñëó àå åñëè Óñòðîéñòâî óñòàíîâëåíî â ñîîòâåòñòâèè ñ ðàçäåëîì 5 Óñòàíîâê...

Page 12: ...ëàæíîñòè Dewpoint indicator Dewpoint indication A green indication shows a proper dewpoint In case of a red indictaion please see chapter 9 2 6 Ïåðâîíà àëüíûé çàïóñê Ôóíêöèîíèðîâàíèå âêëþ åíèå âûêëþ åíèå ýëåìåíòû óïðàâëåíèÿ 6 3 Ôóíêöèîíèðîâàíèå Èíäèêàòîð âëàæíîñòè â êðàñíîé çîíå ïðèáëèçèòåëüíî 15 ìèíóò ïîñëå âêëþ åíèÿ îñóøèòåëÿ Èíäèêàòîð âëàæíîñòè íàõîäÿùèéñÿ â êðàñíîé çîíå â ëþáîå âðåìÿ ïîñëå âêë...

Page 13: ... s Dewoint indication and Timer drain setting In case of an sensor break od a defective sensor line all LED s are illuminated LED Power ON Illuminated in case of supply voltage is applied to the dryer Flashes in case of the Open time of condensate drain is activated LED Refrigerant compressor ON Illuminaated in case of operation of this compressor Button Selection Selection of the Opening Closing ...

Page 14: ...eing liquefied Via an injection instrument the liquid refrigerant is reduced in pressure and injected into the refrigerant air heatexchanger 7 Îïèñàíèå ðàáîòû Â îñóøèòåëå îõëàæäåííîãî ñæàòîãî âîçäóõà òåïëàÿ âëàãà íàñûùåííàÿ ñæàòûì âîçäóõîì îõëàæäàåòñÿ äî 3 C Ïåðâûé ýòàï ýòî ïðåäâàðèòåëüíîå îõëàæäåíèå ïîñòóïàþùåãî âîçäóøíîãî ïîòîêà ïðè ïîìîùè òåïëîîáìåíà ñ õîëîäíûì âûõîäÿùèì âîçäóøíûì ïîòîêîì ñæàòî...

Page 15: ...olvents for cleaning Heavy dirt needs to be removed first Assembling in reverse order 8 2 Quarterly maintenance Clean the strainer 8 Òåõíè åñêîå îáñëóæèâàíèå Ïðèìå àíèå Êîìïîíåíòû â êðóãëûõ ñêîáêàõ íàïðèìåð A103 îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R I Ñìîòðèòå òàêæå ðàçäåë 13 åðòåæ â ìàñøòàáå 8 1 Åæåäíåâíîå îáñëóæèâàíèå Ïðîâåðüòå ïðàâèëüíî ëè ôóíêöèîíèðóåò óñòðîéñòâî ñáðîñà êîíäåíñàòà âèçóàëüíîå îïðå...

Page 16: ... personnel and adjust if necessary b Check design specifications see section 10 9 Íàðóøåíèå íîðìàëüíîãî ôóíêöèîíèðîâàíèÿ äèàãíîñòèêà íåèñïðàâíîñòåé Ïðèìå àíèå Êîìïîíåíòû â êðóãëûõ ñêîáêàõ íàïðèìåð A103 îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R I Ñìîòðèòå òàêæå ðàçäåë 13 åðòåæ â ìàñøòàáå 9 1 Íàðóøåíèå ôóíêöèîíèðîâàíèÿ áåç ñèãíàëîâ íåèñïðàâíîñòè Âîäà â ñèñòåìå ñæàòîãî âîçäóõà Âîçìîæíûå ïðè èíû a Îñòàòîê êî...

Page 17: ...the pressure switch PZAH222 to remedy faults and or after remedying faults 9 Íàðóøåíèå íîðìàëüíîãî ôóíêöèîíèðîâàíèÿ äèàãíîñòèêà íåèñïðàâíîñòåé Ïðèìå àíèå Êîìïîíåíòû â êðóãëûõ ñêîáêàõ íàïðèìåð A103 îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R I Ñìîòðèòå òàêæå ðàçäåë 13 åðòåæ â ìàñøòàáå 9 2 Íàðóøåíèå ôóíêöèîíèðîâàíèÿ ñ ñèãíàëàìè íåèñïðàâíîñòè Èíäèêàòîð âëàæíîñòè â êðàñíîé çîíå Âîçìîæíûå ïðè èíû a Îñóøèòåëü îõ...

Page 18: ...r u t a r e p m e t t n e i b m A A T P O e r u t a r e p m e t t n e i b m A C 5 2 e r u t a r e p m e t t n e i b m a n i M C 4 4 e r u t a r e p m e t t n e i b m a x a M C 3 4 N N r e v o n o i t a c o l f o t h g i e h x a M m 0 7 3 1 4 a t a d l a c i r t c e l E e g a t l o V V E P N 0 1 0 3 2 y c n e u q e r F z H 0 5 r e w o p l a n i m o N W k 8 5 0 0 6 0 7 8 0 1 1 3 1 8 4 1 9 1 5 4 2 5 ...

Page 19: ...a s n e d n o C m m 6 e s o H m m 8 e s o H s t h g i e W s t n e m e r u s a e M 8 h t p e D h t d i W t h g i e H m m 1 6 8 3 6 3 1 0 6 1 0 6 3 6 3 1 2 9 1 7 9 3 4 4 1 6 7 1 5 1 1 3 9 4 1 1 8 3 9 4 1 1 8 1 5 2 1 3 8 5 1 1 8 1 6 3 1 t h g i e W g k 0 5 3 5 8 5 2 7 8 7 5 8 0 0 1 2 1 1 4 3 1 5 5 1 The refrigeration compressed air dryer has been rated for the conditions mentioned Ambient temperature...

Page 20: ... 20 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 P I Diagram 11 Ñòðóêòóðíàÿ ñõåìà ...

Page 21: ... 21 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 P I Diagram 11 Ñòðóêòóðíàÿ ñõåìà ...

Page 22: ... 22 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 P I Diagram 11 Ñòðóêòóðíàÿ ñõåìà ...

Page 23: ...9 9 6 5 9 5 1 5 9 9 7 5 9 5 1 5 9 9 6 1 2 N r e t a e h e s a c k n a r C 9 0 8 0 8 5 9 9 0 1 8 0 8 5 9 9 1 1 8 0 8 5 9 9 3 0 9 3 1 0 C 2 1 2 P e v l a v n o i s n a p x E 5 4 0 0 4 5 9 9 5 2 0 4 4 5 9 9 2 4 2 P e b u t y r i a l l i p a C 8 6 0 5 0 0 C 0 2 2 H S P h c t i w s e r u s s e r p n a F 2 1 2 0 5 5 9 9 3 1 2 0 5 5 9 9 2 2 2 H A Z P h c t i w s e r u s s e r p h g i H 0 2 0 0 2 0 9 9 5 ...

Page 24: ... 24 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 12 Wiring Diagram 12 Ñõåìà ýëåêòðè åñêèõ ñîåäèíåíèé ...

Page 25: ... 25 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 12 Wiring Diagram 12 Ñõåìà ýëåêòðè åñêèõ ñîåäèíåíèé ...

Page 26: ... 26 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 12 Wiring Diagram 12 Ñõåìà ýëåêòðè åñêèõ ñîåäèíåíèé ...

Page 27: ... 27 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 13 Dimensional drawing 13 åðòåæ â ìàñøòàáå ...

Page 28: ... 28 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 13 Dimensional drawing 13 åðòåæ â ìàñøòàáå ...

Page 29: ... 29 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 13 Dimensional drawing 13 åðòåæ â ìàñøòàáå ...

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