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2. Safety rules,

warnings

2.1 Use of dryer

 Attention !

The dryer/system must only be used for the purpose as
designated in the operating instructions and only in
combination with any device or components recommended
or approved by the manufacturer.

The max. inlet concentration should be according to DIN
ISO 8573-1
Moisture:

Class 7

Particle:Class 7 

1)

Oil content:

None reduction

1)

 Particle load according to ISO 8573-1: 2010

To obtain maximum efficiency and operation of the dryer
ensure all sections of the manual are read carefully.

  

Remark!

The heat exchanger must operate on air side only with
the medium compressed air!
No aggressive components are allowed (f.ex. acid,
amonia)

  

Remark!

We recommend to place a prefilter in the compres-sed air
supply line to the refrig erated compressed air dryer, if it
is admits that the dryer is working in a particularly  dirty
compressed air network (e.g. with use of older piston
compressors, multi cell compressor). With this measure
iwe will avaoid heat exchanger soiling

  

The installer of the complete compressor air
installation has to provide the air dryer with an
appropriate safety valve (Ps=16bar) in order to protect it
against overpressure (see chapter P+I diagram).

2.2 Safety rules

 Warning!

The dryer must only be used, operated, inspected and
repaired by trained personnel who are familiar with the unit
and possible dangers in unauthorised operation or service.

Trained personnel are defined as follows:

Operating staff who are skilled in the field of compressed air
engineering and who can  interpret and action the contents
of this operation instruction manual.

Maintenance staff who are familiar and aware of the possible
dangers in the fields of  compressed air, refriger-ation and
electrical engineering, and who have had the appropriate
training and qualified as being competent in these fields.

2. Ïðàâèëà áåçîïàñíîñòè,

ïðåäîñòåðåæåíèÿ

2.1 Èñïîëüçîâàíèå îñóøèòåëÿ

  Ïðåäóïðåæäåíèå !

Îñóøèòåëü/ñèñòåìà äîëæåí èñïîëüçîâàòüñÿ òîëüêî ïî
íàçíà÷åíèþ, óêàçàííîìó â èíñòðóêöèè ïî ýêñïëóàòàöèè, à
òàêæå òîëüêî â ñî÷åòàíèè ñ ïðèáîðàìè è óñòðîéñòâàìè,
êîòîðûå ðåêîìåíäîâàíû è îäîáðåíû ïðîèçâîäèòåëåì.

Ìàêñèìàëüíàÿ êîíöåíòðàöèÿ ñæàòîãî âîçäóõà íà âõîäå
äîëæíà ñîîòâåòñòâîâàòü ïðèâåäåííûì íèæå êëàññàì
ñîãëàñíî DIN ISO 8573 – 1
Âëàæíîñòü:

êëàññ 7

Òâåðäûå ÷àñòèöû:

êëàññ 7 

1)

Ñîäåðæàíèå ìàñëà:

áåç îãðàíè÷åíèé

1) ñîäåðæàíèå ïûëè èëè òâåðäûõ ÷àñòèö ñîãëàñíî ISO8573-1: 2010

Äëÿ äîñòèæåíèÿ ìàêñèìàëüíîé ýôôåêòèâíîñòè è
ôóíêöèîíèðîâàíèÿ îñóøèòåëÿ âíèìàòåëüíî ïðî÷òèòå âñå
ðàçäåëû ðóêîâîäñòâà ïî ýêñïëóàòàöèè.

  

Ïðèìå÷àíèå!
Òåïëîîáìåííèê äîëæåí ðàáîòàòü òîëüêî íà âîçäóøíîé
ñòîðîíå ñî ñðåäîé ñæàòîãî âîçäóõà!
Íå äîïóñêàþòñÿ àãðåññèâíûå êîìïîíåíòû (íàïðèìåð,
êèñëîòà, àììèàê)

  

Óêàçàíèå!

Ìû ðåêîìåíäóåì óñòàíîâèòü íà ïîäâîäÿùåì
ïíåâìîïðîâîäå õîëîäèëüíûé îñóøèòåëü ñæàòîãî
âîçäóõà ôèëüòð ïðåäâàðèòåëüíîé î÷èñòêè, åñëè
èçâåñòíî, ÷òî îñóøèòåëü áóäåò èñïîëüçîâàòüñÿ â
îñîáåííî çàãðÿçíåííîé ïíåâìàòè÷åñêîé ñåòè
(íàïðèìåð, èñïîëüçîâàíèå ñòàðûõ ïîðøíåâûõ
êîìïðåññîðîâ, áàòàðåéíûõ êîìïðåññîðîâ è ò.ä.).
Äàííîå ìåðîïðèÿòèå ïîçâîëèò óñïåøíî áîðîòüñÿ ñ
çàãðÿçíåíèåì òåïëîîáìåííèêà.

  

Ñáîðùèê ïîëíîé óñòàíîâêè ñæàòîãî âîçäóõà äîëæåí

îñíàñòèòü îñóøèòåëü ñîîòâåòñòâóþùèì
ïðåäîõðàíèòåëüíûì êëàïàíîì (Ps=16áàð) äëÿ çàùèòû
îò  èçáûòî÷íîãî äàâëåíèÿ (ñì. ðàçäåë 11).

2.2 Ïðàâèëà áåçîïàñíîñòè

   Ïðåäóïðåæäåíèå!

Ê ýêñïëóàòàöèè, óïðàâëåíèþ, îñìîòðó è ðåìîíòó îñóøèòåëÿ
äîïóñêàåòñÿ òîëüêî êâàëèôèöèðîâàííûé ïåðñîíàë,
õîðîøî çíàêîìûé ñ óñòðîéñòâîì, à òàêæå âîçìîæíûìè
îïàñíîñòÿìè ïðè íåðàçðåøåííîì èñïîëüçîâàíèè èëè
îáñëóæèâàíèè.

 Ïîä êâàëèôèöèðîâàííûì ïåðñîíàëîì ïîíèìàåòñÿ :

*

Îáñëóæèâàþùèé ïåðñîíàë, èìåþùèé êâàëèôèêàöèþ â
îáëàñòè òåõíîëîãèè ñæàòîãî âîçäóõà, êîòîðûé ìîæåò
èíòåðïðåòèðîâàòü è âûïîëíèòü íàïèñàííîå â èíñòðóêöèè
ïî ýêñïëóàòàöèè.

*

Îáñëóæèâàþùèé ïåðñîíàë, êîòîðûé õîðîøî çíàêîì ñ
âîçìîæíûìè îïàñíîñòÿìè â òåõíîëîãèÿõ ñæàòîãî âîçäóõà
è îõëàæäåíèÿ, à òàêæå ýëåêòðîòåõíèêå, à òàêæå îáó÷åííûé
è êâàëèôèöèðîâàííûé â ýòèõ îáëàñòÿõ.

Summary of Contents for RFD 1000

Page 1: ...D160 RFD240 RFD315 RFD360 RFD470 RFD580 RFD680 RFD820 RFD1000 RUS E t e t i e b r a r e b ü 2 1 4 0 3 1 K S D 0 2 8 5 1 3 D H H a m e h c S I R t r e i s i l a u t k a e t s i l k c ü t S 0 1 2 1 3 0 K S C n e g n u n h c i e z ß a M r N t r A 0 1 0 1 1 1 K S B g n u n e i d e B z n e g n u z n ä g r E 0 1 1 0 8 2 K S A t r e i s i l a u t k a 9 0 9 0 9 0 K S g l t t i M d n Ä m u t a D b r a e B ...

Page 2: ... 2 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e ...

Page 3: ...t however with the result that we do not guarantee complete conformity We reserve the right to alter the specifications without prior notice ÑÎÄÅÐÆÀÍÈÅ 1 Ââåäåíèå 2 Ïðàâèëà áåçîïàñíîñòè ïðåäîñòåðåæåíèÿ 3 Ãàðàíòèéíûå óñëîâèÿ 4 Òðàíñïîðòèðîâêà äîñòàâêà îñìîòð ïîñòóïàþùåãî òîâàðà 5 Óñòàíîâêà ñáîðêà 6 Ïåðâîíà àëüíûé çàïóñê Ôóíêöèîíèðîâàíèå âêëþ åíèå âûêëþ åíèå ýëåìåíòû óïðàâëåíèÿ 7 Îïèñàíèå ðàáîòû 8 Ò...

Page 4: ...Disconnect mains plug 1 3 Symbols used in the dryer 1 Ââåäåíèå 1 1 Îáùåå Îñóøèòåëü îõëàæäåííîãî ñæàòîãî âîçäóõà îïèñàííûé â ýòîé èíñòðóêöèè ïî ýêñïëóàòàöèè îòâå àåò âñåì òðåáîâàíèÿì ñîâðåìåííîãî óñòðîéñòâà Ñ öåëüþ ïîëó åíèÿ ìàêñèìàëüíîé ïîëüçû ïðè ýêñïëóàòàöèè ýòîãî îñóøèòåëÿ ïîëüçîâàòåëü äîëæåí âëàäåòü äîñòàòî íîé èíôîðìàöèåé òîáû îáåñïå èòü ïðàâèëüíóþ óñòàíîâêó è ôóíêöèîíèðîâàíèå óñòðîéñòâà à òà...

Page 5: ...e training and qualified as being competent in these fields 2 Ïðàâèëà áåçîïàñíîñòè ïðåäîñòåðåæåíèÿ 2 1 Èñïîëüçîâàíèå îñóøèòåëÿ Ïðåäóïðåæäåíèå Îñóøèòåëü ñèñòåìà äîëæåí èñïîëüçîâàòüñÿ òîëüêî ïî íàçíà åíèþ óêàçàííîìó â èíñòðóêöèè ïî ýêñïëóàòàöèè à òàêæå òîëüêî â ñî åòàíèè ñ ïðèáîðàìè è óñòðîéñòâàìè êîòîðûå ðåêîìåíäîâàíû è îäîáðåíû ïðîèçâîäèòåëåì Ìàêñèìàëüíàÿ êîíöåíòðàöèÿ ñæàòîãî âîçäóõà íà âõîäå äîëæ...

Page 6: ...ìè ïðàâèëàìè è ïðåäïèñàíèÿìè ïî óòèëèçàöèè îòõîäîâ Âíèìàíèå Íå ñáðàñûâàéòå îòðàáîòàííûå ìàñëà â îêðóæàþùóþ ñðåäó Íå ñìåøèâàéòå ñ áûòîâûì ìóñîðîì è íå ñæèãàéòå íà íåïðåäíàçíà åííûõ äëÿ ýòîé öåëè ïðåäïðèÿòèÿõ Õëàäàãåíò Ïðè ìîíòàæå è îáñëóæèâàíèè óñòðîéñòâà íàäëåæàùèì îáðàçîì ïðåäóïðåäèòå óòå êó õëàäàãåíòà â àòìîñôåðó 2 Safety rules warnings 2 3 Security Warnings Warning The dryer contains components...

Page 7: ...nical Data if the device has been opened or repaired by workshops or other persons unauthorised for this purpose and or reveals any type of mechanical damage 3 Ãàðàíòèéíûå óñëîâèÿ 3 1 Îáùåå Ãàðàíòèéíûå îáÿçàòåëüñòâà äåéñòâóþò òîëüêî ïðè ñîáëþäåíèè ïðàâèë ýêñïëóàòàöèè îñóøèòåëÿ 3 2 Èñêëþ åíèÿ èç ãàðàíòèéíûõ îáÿçàòåëüñòâ Ãàðàíòèéíûå ïðåòåíçèè íå ïðèíèìàþòñÿ â ñëó àÿõ åñëè óñòðîéñòâî âûøëî èç ñòðîÿ è...

Page 8: ...it that the forwarding agent is informed at once and have the dryer inspected The manufacturer is not responsible for damages occurred during transport 4 Òðàíñïîðòèðîâêà äîñòàâêà Îñìîòð ïîñòóïàþùåãî òîâàðà 4 1 Òðàíñïîðòèðîâêà Îñóøèòåëü îõëàæäåííîãî ñæàòîãî âîçäóõà íè â êîåì ñëó àå íå äîëæåí ïîäíèìàòüñÿ ñ âõîäíûì èëè âûõîäíûì ñîåäèíåíèåì ñæàòîãî âîçäóõà ò ê òàêèå äåéñòâèÿ ìîãóò ïðèâåñòè ê ñåðüåçíûì...

Page 9: ...work e g with use of older piston compressors multi cell compressor With this measure iwe will avaoid heat exchanger soiling 5 Óñòàíîâêà è ñáîðêà 5 1 Ìåñòî óñòàíîâêè õîëîäèëüíûé îñóøèòåëü ñæàòîãî âîçäóõà äîëæåí áûòü óñòàíîâëåí â ñóõîì ïîìåùåíèè Äëÿ îáñëóæèâàíèÿ óñòðîéñòâà íåîáõîäèìî ïðåäóñìîòðåòü äîñòàòî íîå ñâîáîäíîå ïðîñòðàíñòâî Îñóøèòåëü äîëæåí áûòü óñòàíîâëåí íà ïðÿìîì è ðîâíîì ïîëó Ñïåöèàëüíû...

Page 10: ... an authorised specialist company Too high ambient temperatures will switch off the refrigerant compressor by triggering the refrigerant high pressure switch 5 Óñòàíîâêà è ñáîðêà 5 5 Óäàëåíèå êîíäåíñàòà Äëÿ óäàëåíèÿ êîíäåíñàòà ïðåäóñìîòðåíî îäíî ñîåäèíåíèå Àâòîìàòè åñêîå óäàëåíèå êîíäåíñàòà â ïðîöåññå ðàáîòû Ðàçìåðû ñîåäèíåíèé ïðèâåäåíû â ðàçäåëå 10 Òåõíè åñêèå äàííûå Ïðè ñáîðêå ñèñòåìû óäàëåíèÿ ê...

Page 11: ...et line Open the shut off device in the compressed air outlet line Close the compressed air bypass The dryer is now OPERATIVE Please refer to section 6 3 Operation 6 Ïåðâîíà àëüíûé çàïóñê Ôóíêöèîíèðîâàíèå âêëþ åíèå âûêëþ åíèå ýëåìåíòû óïðàâëåíèÿ 6 1 Ïðåäâàðèòåëüíûå óñëîâèÿ õîëîäèëüíûé îñóøèòåëü ñæàòîãî âîçäóõà ãîòîâ ê ðàáîòå â ñëó àå åñëè Óñòðîéñòâî óñòàíîâëåíî â ñîîòâåòñòâèè ñ ðàçäåëîì 5 Óñòàíîâê...

Page 12: ...ëàæíîñòè Dewpoint indicator Dewpoint indication A green indication shows a proper dewpoint In case of a red indictaion please see chapter 9 2 6 Ïåðâîíà àëüíûé çàïóñê Ôóíêöèîíèðîâàíèå âêëþ åíèå âûêëþ åíèå ýëåìåíòû óïðàâëåíèÿ 6 3 Ôóíêöèîíèðîâàíèå Èíäèêàòîð âëàæíîñòè â êðàñíîé çîíå ïðèáëèçèòåëüíî 15 ìèíóò ïîñëå âêëþ åíèÿ îñóøèòåëÿ Èíäèêàòîð âëàæíîñòè íàõîäÿùèéñÿ â êðàñíîé çîíå â ëþáîå âðåìÿ ïîñëå âêë...

Page 13: ... s Dewoint indication and Timer drain setting In case of an sensor break od a defective sensor line all LED s are illuminated LED Power ON Illuminated in case of supply voltage is applied to the dryer Flashes in case of the Open time of condensate drain is activated LED Refrigerant compressor ON Illuminaated in case of operation of this compressor Button Selection Selection of the Opening Closing ...

Page 14: ...eing liquefied Via an injection instrument the liquid refrigerant is reduced in pressure and injected into the refrigerant air heatexchanger 7 Îïèñàíèå ðàáîòû Â îñóøèòåëå îõëàæäåííîãî ñæàòîãî âîçäóõà òåïëàÿ âëàãà íàñûùåííàÿ ñæàòûì âîçäóõîì îõëàæäàåòñÿ äî 3 C Ïåðâûé ýòàï ýòî ïðåäâàðèòåëüíîå îõëàæäåíèå ïîñòóïàþùåãî âîçäóøíîãî ïîòîêà ïðè ïîìîùè òåïëîîáìåíà ñ õîëîäíûì âûõîäÿùèì âîçäóøíûì ïîòîêîì ñæàòî...

Page 15: ...olvents for cleaning Heavy dirt needs to be removed first Assembling in reverse order 8 2 Quarterly maintenance Clean the strainer 8 Òåõíè åñêîå îáñëóæèâàíèå Ïðèìå àíèå Êîìïîíåíòû â êðóãëûõ ñêîáêàõ íàïðèìåð A103 îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R I Ñìîòðèòå òàêæå ðàçäåë 13 åðòåæ â ìàñøòàáå 8 1 Åæåäíåâíîå îáñëóæèâàíèå Ïðîâåðüòå ïðàâèëüíî ëè ôóíêöèîíèðóåò óñòðîéñòâî ñáðîñà êîíäåíñàòà âèçóàëüíîå îïðå...

Page 16: ... personnel and adjust if necessary b Check design specifications see section 10 9 Íàðóøåíèå íîðìàëüíîãî ôóíêöèîíèðîâàíèÿ äèàãíîñòèêà íåèñïðàâíîñòåé Ïðèìå àíèå Êîìïîíåíòû â êðóãëûõ ñêîáêàõ íàïðèìåð A103 îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R I Ñìîòðèòå òàêæå ðàçäåë 13 åðòåæ â ìàñøòàáå 9 1 Íàðóøåíèå ôóíêöèîíèðîâàíèÿ áåç ñèãíàëîâ íåèñïðàâíîñòè Âîäà â ñèñòåìå ñæàòîãî âîçäóõà Âîçìîæíûå ïðè èíû a Îñòàòîê êî...

Page 17: ...the pressure switch PZAH222 to remedy faults and or after remedying faults 9 Íàðóøåíèå íîðìàëüíîãî ôóíêöèîíèðîâàíèÿ äèàãíîñòèêà íåèñïðàâíîñòåé Ïðèìå àíèå Êîìïîíåíòû â êðóãëûõ ñêîáêàõ íàïðèìåð A103 îòíîñÿòñÿ ê ïðèíöèïèàëüíîé ñõåìå R I Ñìîòðèòå òàêæå ðàçäåë 13 åðòåæ â ìàñøòàáå 9 2 Íàðóøåíèå ôóíêöèîíèðîâàíèÿ ñ ñèãíàëàìè íåèñïðàâíîñòè Èíäèêàòîð âëàæíîñòè â êðàñíîé çîíå Âîçìîæíûå ïðè èíû a Îñóøèòåëü îõ...

Page 18: ...r u t a r e p m e t t n e i b m A A T P O e r u t a r e p m e t t n e i b m A C 5 2 e r u t a r e p m e t t n e i b m a n i M C 4 4 e r u t a r e p m e t t n e i b m a x a M C 3 4 N N r e v o n o i t a c o l f o t h g i e h x a M m 0 7 3 1 4 a t a d l a c i r t c e l E e g a t l o V V E P N 0 1 0 3 2 y c n e u q e r F z H 0 5 r e w o p l a n i m o N W k 8 5 0 0 6 0 7 8 0 1 1 3 1 8 4 1 9 1 5 4 2 5 ...

Page 19: ...a s n e d n o C m m 6 e s o H m m 8 e s o H s t h g i e W s t n e m e r u s a e M 8 h t p e D h t d i W t h g i e H m m 1 6 8 3 6 3 1 0 6 1 0 6 3 6 3 1 2 9 1 7 9 3 4 4 1 6 7 1 5 1 1 3 9 4 1 1 8 3 9 4 1 1 8 1 5 2 1 3 8 5 1 1 8 1 6 3 1 t h g i e W g k 0 5 3 5 8 5 2 7 8 7 5 8 0 0 1 2 1 1 4 3 1 5 5 1 The refrigeration compressed air dryer has been rated for the conditions mentioned Ambient temperature...

Page 20: ... 20 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 P I Diagram 11 Ñòðóêòóðíàÿ ñõåìà ...

Page 21: ... 21 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 P I Diagram 11 Ñòðóêòóðíàÿ ñõåìà ...

Page 22: ... 22 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 11 P I Diagram 11 Ñòðóêòóðíàÿ ñõåìà ...

Page 23: ...9 9 6 5 9 5 1 5 9 9 7 5 9 5 1 5 9 9 6 1 2 N r e t a e h e s a c k n a r C 9 0 8 0 8 5 9 9 0 1 8 0 8 5 9 9 1 1 8 0 8 5 9 9 3 0 9 3 1 0 C 2 1 2 P e v l a v n o i s n a p x E 5 4 0 0 4 5 9 9 5 2 0 4 4 5 9 9 2 4 2 P e b u t y r i a l l i p a C 8 6 0 5 0 0 C 0 2 2 H S P h c t i w s e r u s s e r p n a F 2 1 2 0 5 5 9 9 3 1 2 0 5 5 9 9 2 2 2 H A Z P h c t i w s e r u s s e r p h g i H 0 2 0 0 2 0 9 9 5 ...

Page 24: ... 24 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 12 Wiring Diagram 12 Ñõåìà ýëåêòðè åñêèõ ñîåäèíåíèé ...

Page 25: ... 25 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 12 Wiring Diagram 12 Ñõåìà ýëåêòðè åñêèõ ñîåäèíåíèé ...

Page 26: ... 26 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 12 Wiring Diagram 12 Ñõåìà ýëåêòðè åñêèõ ñîåäèíåíèé ...

Page 27: ... 27 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 13 Dimensional drawing 13 åðòåæ â ìàñøòàáå ...

Page 28: ... 28 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 13 Dimensional drawing 13 åðòåæ â ìàñøòàáå ...

Page 29: ... 29 7 6 9 1 A B 9 0 5 0 8 2 C K 9 0 5 0 8 2 C K e m a N D t l l e t s r e e m a N r p e g e m a N f t z t e s r e d t z t e s r e 13 Dimensional drawing 13 åðòåæ â ìàñøòàáå ...

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