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Instruction Manual  
Radio control devices T3, T5 and T7 @ 

2G4

 

version 1.3 January 14

 

REM

device

®

 - ITALY

 

 page 15 of 28 

INSPECTION  OF  THE  RADIO  CONTROL 
DEVICE 

With  the  operating  machine  turned  off,  insert  the  plug  of  the 
multicore  cable  of  the  receiver  in  place  of  that  of  the  wired 
pushbutton panel and secure it with the fastening hooks; check that 
the connecting cable between the receiver and the machine does not 
hinder or get caught in the mechanical parts during movement of the 
machine.  

Switch on the operating machine, remaining at a safe distance, that 
is outside its radius of action, as an error in wiring could cause it to 
start up accidentally. 
In  the  receiver,  check  that  the  green  led  ON  is  lit  (see  Fig.  5), 
indicating that it is powered. 
In the receiver, check that the green led PLL is blinking (see Fig. 5), 
indicating that waiting status of the radio signal. 
Switch  on  the  transmitter  and  check  in  the  receiver  that  the  green 
led  LINK  has  a  fixed  light  (see  Fig.  5),  indicating  the  correct 
communication between transmitter and receiver. 

 

Checking the efficiency of the Stop/Emergency button and of 
the control buttons 

Press  the  Stop/Emergency  button  (see  Fig.  1)  and  check  in  the 
receiver  that  the  led  LINK  switches  off  (see  Fig.  5),  indicating  that 
the radio control has been deactivated. 
To  continue  the  inspection  procedure, 

reset

  the  Stop/Emergency 

button,  activate  the  transmitter  with  the  START  button  and  then 
press  a  control  button  to  make  the  machine  perform  the  assigned 
movement: now while it is moving, press the Stop/Emergency button 
to check that the machine stops immediately. 
After having reactivated the transmitter, press one button at a time 
and check that the machine performs the respective movement. 
Walk  away  from  the  receiver  and,  still  checking  the  machine 
movements, give the various commands in the different zones of the 
work area, to ensure that it is fully covered by the radio signal. 

 

At the end of inspection, clearly fill in the wiring diagram of 
the receiver and sign the declaration of correct installation.

  

The 

serial  number

  of  the  radio  control  device  to  be  given  on  the 

documentation is indicated on the Receiver (fig. 4) and is not on the 
Transmitter. 

 

Instruction Manual  
Radio control devices T3, T5 and T7 @ 

2G4

 

version 1.3 January 14

 

page 16 of 28 

REM

device

®

- ITALY

 

KEEPING  THE  RADIO  CONTROL  DEVICE  IN 
GOOD WORKING ORDER 

 

Clean  the  transmitter  periodically  to  prevent  the  accumulation  over 
time  of  dirt  which  is  difficult  to  remove  and  may  cover  the  graphic 
symbols on the control buttons. 
If the symbols become illegible, or the adhesive labels come off, it is 
recommended to apply new labels available from REMdevice.  
Avoid using solvents to clean the device.  
The transmitter must not be immersed in water. 
Check  the  perfect  seal  of  the  transmitter  gasket  the  absence  of 
cracks on the shells and the integrity of the rubber of the buttons.  
Any liquid infiltrations may severely damage or jeopardise the regular 
operation of the electric circuits inside the transmitter.  
Special  maintenance  and  repairs  must  be  carried  out  only  by 
specialised personnel authorised by REMdevice. 
Perform  the  controls  as  described  in  the  chapter  “Checking  the 
efficiency of the Stop/Emergency button and of the control buttons”. 
Never  use  the  appliance  if  the  Stop/Emergency  button  is  not 
efficient. 
The  correct  operation  of  the  mushroom  button  ensures  the 
immediate stop of all the functions of the operating machine and the 
deactivation of the radio control device. The breakage, even partial, 
or the imperfect efficiency of this button endanger the safety of the 
radio control device, making it no longer comply with the regulations. 

 

 
Entrust reject material  or the product  to be scrapped  to  the 
authorised disposal centres in your territory. 

Summary of Contents for T3 @ 2G4

Page 1: ...or correct and safe use of the radio control device 4 Installation of the radio control device 8 Arrangement and description of controls 10 Inspection of the radio control device 15 Keeping the radio control device in good working order 16 Changing the battery 17 Changing the transmitter 18 Programming the radio control device 19 Conformity 20 Diagnostics 23 Operating principle 24 Identification o...

Page 2: ...g Area Instruction Manual Radio control devices T3 T5 and T7 2G4 version 1 3 January 14 page 4 of 28 REMdevice ITALY INSTRUCTIONS FOR CORRECT AND SAFE USE OF THE RADIO CONTROL DEVICE The use of the radio control device is reserved to expert operators who have read the instructions on the conditions of use of the radio controlled machine and who respect the safety regulations imposed by law in the ...

Page 3: ...the radio control device Press the control buttons for the desired function taking care as they may be of the type with a sequential double click by increasing the pressure on the button a second contact is made that is normally assigned to increasing the speed of a machine movement If any kind of difficulty occurs in controlling the operating machine for mechanical or electrical reasons or at any...

Page 4: ...about 2000 hours continuous duty 1 2 3 4 5 6 7 S Figure 2 Instruction Manual Radio control devices T3 T5 and T7 2G4 version 1 3 January 14 page 8 of 28 REMdevice ITALY INSTALLATION OF THE RADIO CONTROL DEVICE REMdevice is at the disposal of installation technicians to supply useful information that will ensure the correct installation and commissioning of the radio control device Training of perso...

Page 5: ...ment requires it it is necessary to provide protective measures to prevent reduce and report situations of potential danger Must be considered that The remote control T7 is not suitable for installation in environments requiring explosion proof equipment machines for handling lifting and transportation of people or machines that could lead to dangerous situations in the event of shutdown due to lo...

Page 6: ...rea The measurements for drilling the holes for Ruby terminal are indicated in Figure 4 Never make a hole in the box Avoid precarious fixing systems For correct and safe wiring of the Terminal use a multicore cable and plug of the same type as those used for the wired pushbutton panel supplied with the machine Use caps to terminate the leads to be tightened to the receiver terminals and check the ...

Page 7: ...l devices T3 T5 and T7 2G4 version 1 3 January 14 page 14 of 28 REMdevice ITALY Arrangement of controls in the receiver RBT T7 0V 24 48V 115V 230V Receiver power supply STOP Stop Emergency Contact N C with transmitter active START Start Contact N O CLAX Horn Contact N O it closes with the START command LAMP Contact for flashing light N C with transmitter active ABIL Enabling Contact N O it closes ...

Page 8: ...e movements give the various commands in the different zones of the work area to ensure that it is fully covered by the radio signal At the end of inspection clearly fill in the wiring diagram of the receiver and sign the declaration of correct installation The serial number of the radio control device to be given on the documentation is indicated on the Receiver fig 4 and is not on the Transmitte...

Page 9: ...and T7 2G4 version 1 3 January 14 page 18 of 28 REMdevice ITALY CHANGING THE TRANSMITTER In the event of malfunction breakage or loss of the transmitter it is possible to replace it with a new one The programming of the code involves only the transmitter while the receiver is combined and tuned automatically thanks to the exclusive new patented REMSYS CODE System For this reason the serial number ...

Page 10: ...1 2 3 4 5 6 7 S RED LED TENS GREEN LED UNITS Figure 10 Instruction Manual Radio control devices T3 T5 and T7 2G4 version 1 3 January 14 page 20 of 28 REMdevice ITALY Tables of frequencies Band 2 4 GHz CH6 2 41075 CH7 2 41275 CH8 2 41475 CH9 2 41675 CH10 2 41875 CH11 2 42075 CH12 2 42275 CH13 2 42475 CH14 2 42675 CH15 2 42875 CH16 2 43075 CH17 2 43275 CH18 2 43475 CH19 2 43675 CH20 2 43875 CH21 2 4...

Page 11: ... Button 7 EXCLUDED Button 7 ACTIVE Button 7 ACTIVE Relay A Relay A B with CR1 or CR3 Button 4 AUXILIARY BUTTON Button 7 ACTIVE Relay CR13 Pulse Button 7 ACTIVE Relay CR13 Step by step Button 7 ACTIVE Relay A Relay B Relay A B Button 5 1 2 3 4 5 6 7 S RED LED GREEN LED Figure 11 Instruction Manual Radio control devices T3 T5 and T7 2G4 version 1 3 January 14 page 22 of 28 REMdevice ITALY Change of ...

Page 12: ...the led PWR lit Has frequency been changed Check STOP fuse Does the machine start Are all manoeuvres working Machine working Have you checked STOP fuse NO YES NO YES YES NO YES NO YES YES NO NO NO YES YES NO Is the red led blinking START UP at low power approach the machine NO YES Figure 13 Instruction Manual Radio control devices T3 T5 and T7 2G4 version 1 3 January 14 page 24 of 28 REMdevice ITA...

Page 13: ...10 8 less than 1 in 100 000 000 24 bits are used for the control code 8 bits are used for setup The 48 address bits are used to couple the transmitter to the receiver with a code which is set by the manufacturer and assigned univocally to each radio control device produced using the new and exclusive REMSYS CODE system Instruction Manual Radio control devices T3 T5 and T7 2G4 version 1 3 January 1...

Page 14: ...Y GUARANTEE CONDITIONS REMdevice guarantees the radio control device for 12 months The starting date of the guarantee period is that of the transport document The guarantee is valid only for appliances that present manufacturing defects The radio control device MUST NOT have undergone attempted repairs tampering or replacement of parts by personnel not authorised by REMdevice The guarantee is void...

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