RELM RP3000 User Manual Download Page 66

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RP3000 Disassembly and Assembly for Repair

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Disassembly and Assembly for Repair

Disassemble the radio

1. Turn off the radio.
2. Remove the battery:

a. Press the release at top of the battery downwards.
b. Separate top of the battery from the radio.
c. Lift the battery off. (See fig.1)

Fig. 1

3. Remove the antenna. (See fig.2)

Fig. 2

Summary of Contents for RP3000

Page 1: ...rd 32 RPV3000 Part List 1 Control Board 46 RPV3000 Part List 1 RF Board 54 Disassembly and Assembly for Repair 66 Exploded View 70 RP3000 Part List 2 71 Packing 72 RPU3000 PC Board View Control Board 73 RPU3000 PC Board View RF Board 75 RPV3000 PC Board View Control Board 77 RPV3000 PC Board View RF Board 80 RP3000 Block Diagram 81 RPU3000 Schematic Diagram 82 RPV3000 Schematic Diagram 90 Specific...

Page 2: ...n an explosive atmosphere z When in vehicles with an airbag do not place a portable radio in the area over an airbag or in the airbag deployment area z Do not expose the radio to direct sunlight for a long time nor place it close to a heating source z Do not use any portable radio with a damaged antenna If a damaged antenna comes into contact with your skin a minor burn may result z When transmitt...

Page 3: ... Flashing green Scan Flashing red Low battery voltage Flashing orange Call waiting 3 Channel Selector Used to select wanted channel 4 Programmable key A 5 Power Volume Control Knob Rotate the Power Volume Knob clockwise until a click is heard to turn the radio on fully counter clockwise to turn the radio off When the radio is on turn the knob to adjust volume 6 Battery Latch Used to fasten the bat...

Page 4: ...elete Delete nuisance channel in scan Delete nuisance channel in scan Select High Low Power Select High Low Power Select High Low Power Repeater Talk Around Select Repeater or Talk Around Mode Select Repeater or Talk Around Mode Repeater Reverse Frequency Select Repeater or Reverse Frequency Mode Select Repeater or Reverse Frequency Mode Call Transmit a Call Transmit a Call Selective Call Transmit...

Page 5: ...Wide Narrow 3 Programmable key 4 Squelch Tail Elimination 5 Priority Channel Scan Nuisance Delete 6 Busy Channel Lockout 7 High Low Power 8 Emergency Siren 9 Repeater Talk Around 10 Call 11 TOT 12 VOX 13 Battery Save 14 Low Battery Alert 15 Voice Compander 16 Software Upgrade 17 Wired Clone 18 PC Programming 19 Vibration ...

Page 6: ... mode press programmable key B to begin wired clone Then press PTT key MCU transmits data directly through UART port During cloning LED of source radio flashes red and that of target radio flashes green A BEEP sounds when cloning is complete 3 Press programmable key C to enter wireless clone mode Press and hold PTT key the radio transmits data on the default frequency To receive the data the targe...

Page 7: ...e power on while holding down PTT and programmable key C after two seconds the radio enters adjustment mode LED glows orange Rotate channel selector knob to select corresponding test item Hold down PTT key to switch between wideband and narrowband Briefly press PTT to transmit or switch among center low and high frequency Briefly press A key to save data Press B key to adjust upwards and C downwar...

Page 8: ...ive circuit In transmit mode 5TC becomes low voltage and Q3 is turned on to supply 5V 5T voltage for the transmit circuit In receive mode 5RC becomes low voltage and Q2 is turned on to supply 5V 5R voltage for the receive circuit BATT FUSE PROTECT 5C 5M BUFF 1 2BIAS AVR AVR SW 5R 5T AVR SW SW SAVE 5RC 5TC Fig 1 Power Supply Block Diagram 2 PLL Frequency Synthesizer PLL circuit generates the first ...

Page 9: ...level in receive mode and low in transmit mode The output from Q352 and Q350 is amplified by Q354 and sent to buffer amplifier 3 Unlock Detector An unlock condition appears if low level appears at LOCK pin of IC400 Transmission is forbidden if this condition is detected by microprocessor 3 Receiver The receiver utilizes double conversion superheterodyne C ANT ANT SW BPF Q201 RF AMP BPF MCF XF201 I...

Page 10: ...06 and then passes through AF processing chip IC601 and compander IC603 The processed AF signal is then amplified by an AF power amplifier IC720 to drive the speaker 4 Transmitter 1 AF and Signaling Modulating signal from the microphone passes through Q700 switch and compander IC603 before it enters AF processing chip IC601 CPU generates CTCSS CDCSS signaling and IC601 produces DTMF 2 Tone 5 Tone ...

Page 11: ...plifier and keeps the transmitter output power constant The output voltage can be varied by the microprocessor which hence controls the transmitter output power 5 Signalling Section The block diagram of signaling section is shown as figure 5 D601 LIMITTER X601 BASEBAND PROCESSOR IC601 BBP_IRQN BBP_RPL SP MIC SW Q700 AF PA IC710 SW Q710 MIC AUDIO_EN EXT_SPK EXT_MIC BBP_CSN BBP_CMD BBP_CLK Q701 SW E...

Page 12: ...U EEPROM FLASH and reset IC etc MCU control circuit accomplishes the following functions accomplish the reset initialization according to the programmed feature of the radio when power on detect key signal and monitor battery voltage send necessary frequency data to PLL according to encode of the channel switch and control transmit receive according to the signal input from PTT turn on off the mut...

Page 13: ...M crystal oscillator 14 Vcc I VCC Power supply 15 P85 I NMI Connect with high level 16 P84 I EN0 Channel selector knob input 17 P83 I SW1 A key 18 P82 I BBP_IRQN CMX881 interrupt output 19 P81 I BBP_RPL CMX881 data output 20 P80 O BBP_CLK CMX881 clock input 21 P77 O BBP_CMD CMX881 data input 22 P76 O BBP_CSN CMX881 data enable low level Enable 23 P75 O AUDIO_EN AF amplifier control H Enable L Stan...

Page 14: ...transmit 48 P44 O CE Flash chip select active low 49 P43 NULL 50 P42 O A18 Flash address 51 P41 O A17 Flash address 52 P40 O A16 Flash address 53 P37 O A15 Flash address 54 P36 O A14 Flash address 55 P35 O A13 Flash address 56 P34 O A12 Flash address 57 P33 O A11 Flash address 58 P32 O A10 Flash address 59 P31 O A9 Flash address 60 Vcc I VCC 61 P30 O A8 Flash address 62 Vss I GND 63 P27 O A7 Flash...

Page 15: ...P02 I O D2 Flash data 85 P01 I O D1 Flash data 86 P00 I O D0 Flash data 87 P107 I EN3 Channel selector knob input 88 P106 I EN2 Channel selector knob input 89 P105 I EN1 Channel selector knob input 90 P104 I CTCSS_DEC CTCSS input 91 P103 I BATTD Low battery level detect analogue 92 P102 I SQL Squelch level input analogue 93 P101 I RSSI RSSI detect pin analogue 94 Avss I VCC A D conversion power su...

Page 16: ...then turn the power on LED glows orange Click Programme Download on the interface to select wanted programme Click Open to begin download and LED flashes orange When download is completed click End and turn the power off And then disconnect the download cable 2 Initialization Turn the power on while holding down PTT and A key simultaneously LED glows orange and a BEEP sounds Radio channel frequenc...

Page 17: ... disabled Adjustment Method 1 Turn the power on while holding down PTT and programmable key C after two seconds the radio enters adjustment mode 2 CH1 CH16 are defined as following CH1 Transmitting VCO CH2 Receiving VCO CH3 CTCSS balance CH4 Frequency Accuracy CH5 High power CH6 Low power CH7 CDCSS balance CH8 MIC sensitivity CH9 Maximum frequency deviation CH10 CTCSS deviation CH11 CDCSS deviatio...

Page 18: ...gh Check 3 1V 0 2V 3 Receiving VCO lock voltage 2 Press PTT again TX Low Digital Voltmeter CV TC350 TC351 Check 1 0V 0 2V Transmitter Measurement Adjustment Item Condition Test Instrument Terminal Part Method Specification Remarks 1 CTCSS balance 2 Transmit frequency Turn to CH3 Press PTT Turn to CH4 Press PTT Oscillograph Radio Communication Test Set ANT ANT VR601 B up C down Adjust variable resi...

Page 19: ...2A Press A to save 3 Power Low 3 Press PTT again Frequency changes to high frequency Radio Communication Test Set Ammeter ANT B up C down Adjust to 2 0 W I 1 2A Press A to save 2W 0 3W 1 Turn to CH7 Press PTT The radio operates with wideband Center frequency 2 Press PTT Frequency changes to low frequency 3 Press PTT again Frequency changes to high frequency 4 CDCSS balance Wideband Narrow band 4 P...

Page 20: ...ave Adjust as wideband 1 Turn to CH9 Press PTT The radio operates with wideband Center frequency 2 Press PTT Frequency changes to low frequency Wideband 3 Press PTT again Frequency changes to high frequency Adjust it to 4 0KHz 100Hz Press A to save 6 Maximum frequency deviation Narrow band 4 Press PTT for two seconds LED flashes indicating that the radio operates with narrowband Center frequency A...

Page 21: ...h narrowband High frequency 5 Press PTT Frequency changes to center frequency 7 CTCSS deviation Narrow band 6 Press PTT Frequency changes to low frequency Radio Communication Test Set LPF 3KHz AF 1KHz OFF ANT B up C down Adjust deviation to 0 35KHz 50Hz Press A to save Wideband Turn to CH11 See CTCSS deviation adjustment Adjust deviation to 0 70KHz 50Hz Press A to save 8 CDCSS deviation Narrow ban...

Page 22: ...rrow band See CTCSS deviation adjustment Radio Communication Test Set LPF 3KHz ANT B up C down Adjust it to 1 45KHz 0 05KHz Press A to save 10 Low battery alert level Turn to CH15 Adjust voltage to 6 1V Digital Voltmeter Press A to save 11 VOX Sensitivity Turn to CH16 Radio Communication Test Set LPF 15KHz AF 1KHz 3mV ANT MIC Jack Press A to save ...

Page 23: ...uency changes to low frequency Wideband 3 Press PTT Frequency changes to high frequency Radio Communication Test Set SSG output 118dBm MOD 1KHz DEV 3KHz FILTER 0 3 3 4KHz Adjust radio communication test set SSG output SINAD 15dB Press A to save 4 Press PTT for two seconds LED flashes indicating that the radio operates with narrowband High frequency 5 Press PTT Frequency changes to center frequency...

Page 24: ...1021022 1KΩ T3C 16 R538 01020002 0Ω T3B 17 R539 01024732 47KΩ T2C 18 R540 01024732 47KΩ T2C 19 R541 NC B1B 20 R542 NC B1B 21 R550 01024732 47KΩ B3B 22 R551 01021042 100KΩ B3C 23 R556 01021042 100KΩ B3C 24 R557 01021042 100KΩ B3C 25 R558 01021042 100KΩ B3C 26 R560 01024732 47KΩ T3C 27 R562 01024732 47KΩ B3B 28 R563 01024732 47KΩ B1C 29 R564 01024732 47KΩ B1C 30 R565 01024732 47KΩ B2C 31 R567 010247...

Page 25: ... 01023932 39KΩ T1B 57 R623 01023032 30KΩ B1C 58 R624 01021522 1 5KΩ B2D 59 R625 01021002 NC B1B 60 R626 01023932 39KΩ B3C 61 R627 01021042 100KΩ B3C 62 R628 01021842 180KΩ B3C 63 R629 01024722 4 7KΩ T2B 64 R630 01021022 1KΩ T3B 65 R631 01021022 1KΩ T3B 66 R632 01021022 1KΩ T3B 67 R633 01021022 1KΩ T3B 68 R634 01021022 1KΩ B1C 69 R635 01021042 100KΩ B1C 70 R635A 01021042 100KΩ 71 R637 01021842 180K...

Page 26: ...2 390KΩ T2B 100 R672 01021541 150KΩ 1 T2B 101 R673 01021022 1KΩ B1C 102 R674 01021032 10KΩ B1C 103 R675 01021532 15KΩ B1C 104 R676 01021042 100KΩ B3C 105 R677 01021242 180KΩ B3C 106 R678 01021042 100KΩ T2B 107 R679 01021242 120KΩ B3C 108 R680 01026822 6 8KΩ B3C 109 R681 01020002 0Ω B3C 110 R682 01020002 0Ω B3C 111 R683 01023322 33KΩ B3C 112 R684 01026822 6 8KΩ B3C 113 R685 01024732 47KΩ B3C 114 R6...

Page 27: ...or 4 7K B3C 142 VR601 0122473H Adjustable Resistor 47K T3B 143 C501 0202103K 0 01u B1C 144 C502 0202103K 0 01u B2B 145 C503 0202103K 0 01u B3B 146 C504 0202270J 27p T3C 147 C505 0202103K 0 01u T3C 148 C506 0202270J 27p T3C 149 C507 0202101J 100p B4B 150 C508 0202101J 100p B4B 151 C509 0202101J 100p B4B 152 C510 0202101J 100p B4C 153 C511 0202101J 100p B4C 154 C512 02024713 470p B4B 155 C514 020210...

Page 28: ...3B 183 C570 02024713 470p B2C 184 C572 02024713 470p B2C 185 C573 02024713 470p B2C 186 C601 0202105Z 1u B3C 187 C603 0202101J 100p B2C 188 C604 0202104Z 0 1u B3C 189 C605 0202104Z 0 1u T2B 190 C609 0202103K 0 01u B2C 191 C612 NC B2C 192 C613 0202104Z 0 1u T2B 193 C614 0202104Z 0 1u T2B 194 C615 0202103K 0 01u B2C 195 C617 02024713 470p T2B 196 C619 NC B2C 197 C620 0202105Z 1u B1C 198 C627 0202105...

Page 29: ...23 3300p B3C 226 C669 0202102K 1000p B3C 227 C670 02023333 0 033u B3C 228 C671 02025623 5600p B3C 229 C674 0202105Z 1u T2B 230 C675 0202105Z 1u T2B 231 C676 0202103K 0 01u B1C 232 C677 0202104Z 0 1u B1C 233 C678 0202102K 1000p B1C 234 C679 02026833 0 068u B1C 235 C680 02023333 0 033u B1C 236 C681 0202105Z 1u B1C 237 C682 0202104Z 0 1u B1C 238 C684 02022233 0 022u B3C 239 C691 02024713 470p B3C 240...

Page 30: ...T2B 260 C618 T0506106 10u6 3 T3B 272 C625 T0510225 2 2u10 B1D 273 C626 T0506106 10u6 3 B1D 274 C629 T0506106 10u6 3 B1C 275 C633 T0510225 2 2u10 B1C 276 C634 T0506106 10u6 3 B1C 277 C648 T0510475 4 7u10 T3B 278 C655 T0506106 10u6 3 B2D 279 C673 T0510475 4 7u10 T2B 263 C685 T0506156 15u6 3 B2C 264 C686 T0506156 15u6 3 B3C 280 C692 T0506106 10u6 3 T3B 281 C702 T0506106 10u6 3 T3A 282 L512 0313121P C...

Page 31: ...5025343 B1C 309 Q605 05025343 B3C 310 Q606 05025343 B3C 311 Q609 0506114Y B1D 312 Q700 06002430 B3D 313 Q701 0509672T T3A 314 Q710 0506114Y B3C 315 Q711 01020002 B3D 316 D501 04072S11 B2C 317 D601 0407S077 B1C 318 D611 04077420 T3B 319 D612 04077420 T2B 320 D700 0410SA61 B4C 321 D719 0410Z680 B4D 322 D720 0410Z680 B4C 323 D721 0410Z680 B4D 324 D722 0410Z680 B4D 325 X500 10098304 9 8304MHz T3C 326 ...

Page 32: ... 01020002 0Ω B1E 16 R106 01023322 3 3KΩ T2C 17 R107 01024732 47KΩ T2C 18 R108 01023312 330Ω T2C 19 R109 01022202 22Ω T2C 20 R110 01026812 680Ω T2C 21 R111 01022202 22Ω T2C 22 R112 01021522 1 5KΩ T2C 23 R113 01023312 330Ω T2C 24 R115 01021002 10Ω T2C R115 01021002 10Ω T2C RPU3000A 25 R117 01023912 390Ω T2C R117 01022232 22KΩ T2C RPU3000A 26 R118 01024732 47KΩ T2C 27 R119 01024722 4 7KΩ B2D 28 R120 ...

Page 33: ...01021022 1KΩ B2D 51 R152 01023912 390Ω B2D 52 R153 01023322 3 3KΩ B2D 53 R174 01021032 10KΩ T2C 54 R201 01021042 100KΩ T3D 55 R202 01021042 100KΩ T3E 56 R203 01021022 1KΩ B2B 57 R204 01021042 100KΩ T3E 58 R204a 01021232 12KΩ B3B 59 R205 01025112 510Ω B3B 60 R206 01022722 2 7KΩ T4D 61 R207 01021042 100KΩ B2C 62 R208 01022222 2 2KΩ T3D 63 R208a 01022712 270Ω T3D 64 R209 01021802 18Ω T3C 65 R210 0102...

Page 34: ... 01021832 18KΩ T3D 95 R273 01020002 0Ω T3D 96 R277 01021002 10Ω T3E 97 R282 01023922 3 9KΩ T3D 98 R284 01021842 180KΩ T3D 99 R293 01023322 3 3KΩ T3D 100 R294 01024712 470Ω T4C 101 R297 01021832 18KΩ T3D 102 R299 01026842 680KΩ T4D 103 R310 01023322 3 3KΩ T3B 104 R311 01025622 5 6KΩ T3B 105 R312 01022712 270Ω T3B 106 R313 01023322 3 3KΩ T3B 107 R314 01021002 10Ω T2B 108 R315 01023322 3 3KΩ T2B 109 ...

Page 35: ...D 133 R139 01032712 270Ω B2B 134 R154 01032712 270Ω B2B 135 R0 NC B2D 136 R130 0106R502 0 5Ω 0 5 B2D 137 R131 0106R502 0 5Ω 0 5 B2D 138 R132 0106R502 0 5Ω 0 5 B2D 139 CP401 014D102J 1K 4 T2B 140 TH101 0140473B 47K T2D 141 TH200 NC T3D 142 C1 0202471K 470p B3C 143 C2 0202471K 470p T3E 144 C4 0202471K 470p B3D 145 C5 0202471K 470p B3D 146 C6 0202104Z 0 1u B3E 147 C8 0202471K 470p B3D 148 C9 0202471K...

Page 36: ...0p B2F 176 C38 0202101J 100p B2F 177 C39 0202101J 100p B2F 178 C40 0202101J 100p B2F 179 C41 0202101J 100p B2F 180 C42 0202101J 100p B2F 181 C43 0202101J 100p B2F 182 C44 0202101J 100p B2F 183 C45 0202101J 100p B2F 184 C46 0202101J 100p B2F 185 C47 0202104Z 0 1u B2F 186 C48 0202104Z NC B4D 187 C60 0202471K 470p B4C 188 C106 0202471K 470p T2C 189 C107 0202471K 470p T2C 190 C108 0202070B 7p T2C C108...

Page 37: ...C157 0202471K 470p T2C 213 C165 0202471K 470p B2D 214 C201 02026R80 6 8p T2E C201 02026R80 6 8p T2E RPU3000A 215 C202 0202090B 9p T2E 216 C203 0202040B 4p T3E C203 0202040B 4p T3E RPU3000A 217 C204 0202090B 9p T3E 218 C205 02022002 20p T3E 219 C206 NC 220 C207 0202104Z 0 1u T3E 221 C207a 0202104Z 0 1u B3B 222 C208 0202104Z 0 1u T4E 223 C209a 0202101J 100p B2B 224 C210 0202103K 0 01u T4D 225 C210a ...

Page 38: ...C235 0202103K 0 01u T3C 250 C236 0202103K 0 01u T3C 251 C237 0202102K 1000p T3C 252 C238 0202104Z 0 1u T4D 253 C239 02021812 180p T3D 254 C240 0202103K 0 01u T3C 255 C241 0202104Z 0 1u T3D 256 C242 0202104Z 0 1u T3D 257 C247 0202104Z 0 1u T3D 258 C248 0202104Z 0 1u T3D 259 C249 0202104Z 0 1u T3E 260 C251 0202103K 0 01u T3E 261 C261 0202040B 4p T2C 262 C263 NC 263 C264 0202102K 1000p T4E 264 C265 N...

Page 39: ...0202102K 1000p T2B 290 C433 0202050B 5p T2B 291 C434 0202471K 470p B2E 292 C438 0202030B 3p T2B 293 C440 0202050B 5p T2B 294 C442 0202102K 1000p B2E 295 C443 0202100D 10p T2B 296 C444 0202100D 10p B2E 297 C445 0202100D 10p B2E 298 C449 0202471K 470p T2B 299 C450 0202050B 5p T2B 300 C453 0202102K 1000p T2B 301 C458 0202471K 470p T2B 302 C481 0202104Z 0 1u T2B 303 C485 0202471K 470p T2B 304 C495 020...

Page 40: ...02031R5B 1 5p T1E C147 0203010B 1p T1E RPU3000A 326 C149 0203010B 1p T2E C149 02031R5B 1 5p T2E RPU3000A 327 C150 0203040B 4p T2E C150 0203050B 5p T2E RPU3000A 328 C151 0203020B 2p T2E C151 0203010B 1p T2E RPU3000A 329 C153 0203040B 4p T2E 330 C154 0203020B 2p T2E C154 02031R5B 1 5p T2E RPU3000A 331 C155 NC T1E 332 C347 0203050B 5p T3B C347 NC T3B RPU3000A 333 C350 02032702 27p T3B C350 02031502 1...

Page 41: ...Z10A0 10pF 3 T3B 352 TC351 022Z10A0 10pF 3 T3B 353 C7 T0506106 10u6 3 B3E 354 C49 T0506106 NC B4D 355 C52 T0510475 4 7u10 B4D 356 C127 T0510475 4 7u10 B2D 357 C209 T0506106 10u6 3 T4D 358 C277 T0506156 15u6 3 T3D 359 C292 T0506156 15u6 3 T3D 360 C297 T0520474 0 47u16 NC T3D 361 C346 T0506156 15u6 3 T4B 362 C426 T0510475 4 7u10 T2B 363 C479 T0506106 10u6 3 T2B 364 L1 031360SN Chip Bead B3D 365 L101...

Page 42: ...4 L204a 0329R18J 180n Q B2B 385 L205 032922NJ 22n Q B2C 386 L206 03191250 5T B3C 387 L207 03191250 5T B3C 388 L210 0329R15J 150n Q T3D 389 L211 0329R15J 150n Q T3C 390 L213 03193540 4T T2E 391 L215 0318150J 15n T2C 392 L217 0318150J 15n T2C 393 L240 03293910 390n Q NC T2D 394 L310 03183900 39n T3B L310 03183300 33n T3B RPU3000A 395 L350 03063320 3 3u T3B 396 L351 03063320 3 3u T4B 397 L352 0306332...

Page 43: ...07MS2827 B3D 420 IC400 07ADF411 T2B 421 Q1 0506144E B4D 422 Q2 06002430 B4D 423 Q3 05041745 B3D 424 Q4 06002430 B3D 425 Q5 05025343 T4E 426 Q6 05025343 T4E 427 Q7 05001362 NC B4D 428 Q8 0506144E NC B3D 429 Q9 05001980 NC B3D 430 Q101 05025108 T2C 431 Q102 05024988 T2C 432 Q103 06011824 B2D 433 Q104 05107170 B2D 434 Q105 06013475 T2C 435 Q106 06011824 B2D 436 Q107 06013476 T2D 437 Q108 0506114E B2D...

Page 44: ...2220 NC B3D 465 D10 0410Z680 NC B3D 466 D100 0407S077 T2C 467 D101 04077700 T2D 468 D103 0407S077 T2C 469 D201 0407S077 T2E 470 D202 0407S077 T2E 471 D204 0411350B B2C 472 D205 0411350B B2C 473 D206 0411350B T2E 474 D207 0411350B T3E 475 D208 04113820 NC T2D 476 D215 04032220 T3E 477 D216 041188AS B3B 478 D217 04032220 T3E 479 D306 04072S11 T3B 480 D350 0411350B T3B 481 D351 0411350B T4B 482 D352 ...

Page 45: ... battery B3D 499 PB1 1903006A T1E 500 PB2 1903006A T3F 501 PB3 1903006A T1D 502 PB4 1903006A T1C 503 1411346B LPF 1 shield sheet lower 504 1411333B LPF 2 shield sheet lower 505 1411335B IF shield sheet lower 506 1411335B IF shield sheet lower 507 1411349B mixer 1 shield sheet lower 508 1411337B mixer 2 shield sheet lower 509 1411339B transmit shield sheet lower 510 1411341B PLL shield sheet lower ...

Page 46: ... 01024732 47KΩ T3C 15 R537 01021022 1KΩ T3C 16 R538 01020002 0Ω T3B 17 R539 01024732 47KΩ T2C 18 R540 01024732 47KΩ T2C 19 R541 NC B1B 20 R542 NC B1B 21 R550 01024732 47KΩ B3B 22 R551 01021042 100KΩ B3C 23 R556 01021042 100KΩ B3C 24 R557 01021042 100KΩ B3C 25 R558 01021042 100KΩ B3C 26 R560 01024732 47KΩ T3C 27 R562 01024732 47KΩ B3B 28 R563 01024732 47KΩ B1C 29 R564 01024732 47KΩ B1C 30 R565 0102...

Page 47: ...R620 01021002 10Ω B1C 55 R621 01022232 22KΩ T1B 56 R622 01023932 39KΩ T1B 57 R623 01023032 30KΩ B1C 58 R624 01021522 1 5KΩ B2D 59 R625 01021002 NC B1B 60 R626 01023932 39KΩ B3C 61 R627 01021042 100KΩ B3C 62 R628 01021842 180KΩ B3C 63 R629 01021532 15KΩ T2B 64 R630 01021022 1KΩ T3B 65 R631 01021022 1KΩ T3B 66 R632 01021022 1KΩ T3B 67 R633 01021022 1KΩ T3B 68 R634 01021022 1KΩ B1C 69 R635 01021042 1...

Page 48: ...2732 27KΩ T2B 98 R670 01023322 3 3KΩ B2C 99 R671 01023942 390KΩ T2B 100 R672 01021541 150KΩ 1 T2B 101 R673 01021022 1KΩ B1C 102 R674 01021032 10KΩ B1C 103 R675 01021532 15KΩ B1C 104 R676 01021042 100KΩ B3C 105 R677 01021242 180KΩ B3C 106 R678 01021042 100KΩ T2B 107 R679 01021242 120KΩ B3C 108 R680 01021232 12KΩ B3C 109 R681 01020002 0Ω B3C 110 R682 01020002 0Ω B3C 111 R683 01023322 33KΩ B3C 112 R6...

Page 49: ...04 012D473J 47K 2 B3B 141 TH601 0135472A Thermal Resistor 4 7K B3C 142 VR601 0122473H Adjustable Resistor 47K T3B 143 C501 0202103K 0 01u B1C 144 C502 0202103K 0 01u B2B 145 C503 0202103K 0 01u B3B 146 C504 0202270J 27p T3C 147 C505 0202103K 0 01u T3C 148 C506 0202270J 27p T3C 149 C507 0202101J 100p B4B 150 C508 0202101J 100p B4B 151 C509 0202101J 100p B4B 152 C510 0202101J 100p B4C 153 C511 02021...

Page 50: ...81 C560 02022733 0 027u B3B 182 C561 02022733 0 027u B3B 183 C570 02024713 470p B2C 184 C572 02024713 470p B2C 185 C573 02024713 470p B2C 186 C601 0202105Z 1u B3C 187 C603 0202101J 100p B2C 188 C604 0202104Z 0 1u B3C 189 C605 0202104Z 0 1u T2B 190 C609 0202103K 0 01u B2C 191 C612 NC B2C 192 C613 0202104Z 0 1u T2B 193 C614 0202104Z 0 1u T2B 194 C615 0202103K 0 01u B2C 195 C617 02024713 470p T2B 196...

Page 51: ...3K 0 01u B3C 224 C667 0202105Z 1u B3C 225 C668 02023323 3300p B3C 226 C669 0202102K 1000p B3C 227 C670 02023333 0 033u B3C 228 C671 02025623 5600p B3C 229 C674 0202105Z 1u T2B 230 C675 0202105Z 1u T2B 231 C676 0202103K 0 01u B1C 232 C677 0202104Z 0 1u B1C 233 C678 0202102K 1000p B1C 234 C679 02026833 0 068u B1C 235 C680 02023333 0 033u B1C 236 C681 0202105Z 1u B1C 237 C682 0202104Z 0 1u B1C 238 C6...

Page 52: ...C611 T0506156 15u6 3 B3C 271 C616 T0506106 10u6 3 T2B 260 C618 T0506106 10u6 3 T3B 272 C625 T0510225 2 2u10 B1D 273 C626 T0506106 10u6 3 B1D 274 C629 T0506106 10u6 3 B1C 275 C633 T0510225 2 2u10 B1C 276 C634 T0506106 10u6 3 B1C 277 C648 T0510475 4 7u10 T3B 278 C655 T0506106 10u6 3 B2D 279 C673 T0510475 4 7u10 T2B 263 C685 T0506156 15u6 3 B2C 264 C686 T0506156 15u6 3 B3C 280 C692 T0506106 10u6 3 T3...

Page 53: ...05025343 B2D 308 Q604 05025343 B1C 309 Q605 05025343 B3C 310 Q606 05025343 B3C 311 Q609 0506114Y B1D 312 Q700 06002430 B3D 313 Q701 0509672T T3A 314 Q710 0506114Y B3C 315 Q711 01020002 B3D 316 D501 04072S11 B2C 317 D601 0407S077 B1C 318 D611 04077420 T3B 319 D612 04077420 T2B 320 D700 0410SA61 B4C 321 D719 0410Z680 B4D 322 D720 0410Z680 B4C 323 D721 0410Z680 B4D 324 D722 0410Z680 B4D 325 X500 1009...

Page 54: ...2C R111 01022202 22Ω T2C R112 01021522 1 5KΩ T2C R113 01023312 330Ω T2C R117 01024732 47KΩ T2C R118 01026832 68KΩ T2C R119 01024722 4 7KΩ B2D R120 01021802 18Ω T2C R121 01024702 47Ω T2C R122 01021022 1KΩ B2D R124 01021022 1KΩ B2D R125 01022732 27KΩ T2C R126 01026832 68KΩ T2C R127 01020002 0Ω T2C R128 01024702 47Ω T2C R133 01021541 150KΩ 1 B1D R134 01021541 150KΩ 1 B2D R135 01021541 150KΩ 1 B1D R13...

Page 55: ... B3C R208 01022222 2 2KΩ T3D R208a 01022712 270Ω T3D R209 01021802 18Ω T3C R210 01022712 270Ω T3D R220 01021042 100KΩ B2C R222 01021042 100KΩ B3C R226 01021012 100Ω T3D R228a 01022R72 2 7Ω B3B R230 01024712 470Ω T3C R232 01026822 6 8KΩ T3C R233 01022212 220Ω T3C R234 01021022 1KΩ T3C R235 01021022 1KΩ T3D R236 01022702 27Ω T3C R238 01022222 2 2KΩ T3C R239 01024722 4 7KΩ T3E R239a 01020002 0Ω T3E R...

Page 56: ...0 01021541 150KΩ T2B R350a 01024732 47KΩ T2B R351 01024732 47KΩ T3B R354 01026832 68KΩ T3B R355 01021042 100KΩ T3B R356 01022712 270Ω T3B R357 01022712 270Ω T3B R358 01021242 120KΩ T3B R359 01021012 100Ω T3B R401 01021022 1KΩ B2E R402 01021022 1KΩ B2E R403 01021022 1KΩ B2E R404 01021022 1KΩ B2E R405 01024732 47KΩ B2E R406 01021022 1KΩ B2E R407 01021022 1KΩ B2E R408 01021042 100KΩ B2E R410 01021002...

Page 57: ... B3E C8 0202102K 1000p B3D C9 0202102K 1000p T3E C10 0202103K 0 01u T3E C11 0202103K 0 01u T3F C12 0202103K 0 01u T3E C13 0202103K 0 01u T3F C14 0202102K 1000p B4D C15 0202104Z 0 1u B3D C16 0202103K 0 01u T1D C17 0202103K 0 01u T3F C18 0202103K 0 01u T1D C19 0202103K 0 01u T1C C22 0202101J 100p B2F C23 0202101J 100p B2F C24 0202101J 100p B2F C25 0202101J 100p B2F C26 0202101J 100p B2F C27 0202101J...

Page 58: ...02102K 1000p T2C C110 0202102K 1000p T2C C112 0202102K 1000p B2D C113 0202104Z 0 1u T2C C114 0202102K 1000p T2C C115 0202102K 1000p B2D C116 0202102K 1000p T2C C118 02022202 22p T2C C119 0202102K 1000p T2C C120 0202102K 1000p T1C C121 0202102K 1000p T2C C123 0202102K 1000p T2C C132 0202102K 1000p B1D C134 0202101J 100p B1D C139 0202102K 1000p B1D C141 0202102K 1000p B1D C142 02021502 15p T2C C148 ...

Page 59: ...0p B3C C216 02021502 15p B3C C217 02021202 12p B3C C217a 02021802 18p B3C C218 0202103K 0 01u B2C C218a 0202270J 27p B2C C219 0202101J 100p T3E C220 0202104Z 0 1u T3E C221 0202102K 1000p T3E C222 02028202 82p T3D C223 02022213 220p T3D C225 0202103K 0 01u T4D C228 02021802 18p T2C C230 02022002 20p T3D C230a 0202102K 1000p T3D C231 02023302 33p T4D C232 0202103K 0 01u T3D C233 02028202 82p T3D C23...

Page 60: ...312 0202102K 1000p T2B C313 0202102K 1000p T3B C314 0202104Z 0 1u T2B C315 02022202 22p T2B C348 0202102K 1000p T3B C352 0202102K 1000p T4B C352a 0202102K 1000p T3B C354a 0202102K 1000p T4B C357 0202102K 1000p T3B C359 0202102K 1000p T3B C360 02023302 33p T2B C364 0202102K 1000p T3B C365 0202102K 1000p T3B C366 0202102K 1000p T3B C401 02021802 18p B2E C402 0202104Z 0 1u B2E C403 0202070B 7p B2E C4...

Page 61: ...02031023 1000p T2E C146 02031033 0 01u B2C C147 02031001 10P T1E C149 02032002 20P T2E C150 02032402 24P T2E C151 02035R61 5 6P T2E C153 02031802 18p T2E C154 02031202 12P T2E C155 02031502 15P T1E C3 02031053 1u B3D C347 02031802 18p T3B C350 0203R75B 0 75p T2B C351 02031023 1000p T3B C353 02032202 22p T3B C354 0203050B 5p T3B C355 02031802 18p T3B C358 02030R5B 0 5p T3B C363 02031512 150p T3B C3...

Page 62: ...0 68n T2C L103 0313121P Chip Bead T2C L104 03181800 18nH T2C L105 0313600S Chip Bead T1C L106 03081020 1uH T2C L107 03182200 22nH T2D L108 03193580 8T T2D L108a 0313600S Chip Bead T2D L109 03195030 3T T2D L110 03193550 5T T2D L111 03022210 220nH B2B L112 03193540 4T T2E L113 03193550 5T T2E L114 03193550 5T T2E L118 03231020 1u B2B L200 03193580 8T T2E L201 03191250 5T T2E L202 03191050 5T T3E L20...

Page 63: ...u T2B L403 03185600 56n B2E L404 03185600 56n B2E L406 03066820 6 8u B2E T201 03174189 Inverter Transformer T3C T202 03174189 Inverter Transformer T3C TC350 022Z10A0 10pF T3B TC351 022Z10A0 10pF T3B D01 04151540 B2D D02 04003730 B4E D03 0410Z680 T1D D04 0410Z680 T3E D05 0410Z680 T1D D06 0410Z680 T1C D07 0402190R T2F D08 0402190G T2F D100 0407S077 T2C D101 0407S077 T2D D103 0407S077 T2C D201 0407S0...

Page 64: ...25343 T4E Q101 05025108 T2C Q102 05024988 T2C Q103 06011824 B2D Q104 05107170 B2D Q105 06013475 T2C Q106 06011824 B2D Q107 06013476 T2D Q108 0506114E B2D Q109 0506144E B2D Q110 0506114T B2D Q201 05141511 B2B Q206 0506144E T3E Q207 05061440 T3E Q209 05061440 T3D Q216 05023356 T3C Q222 05025108 T4D Q226 0505114E T3D Q308 05025343 T3B Q310 05025108 T3B Q350 05045080 T3B Q351 06002430 T3B Q352 0504508...

Page 65: ...827 B3D IC9 07TK1125 B3D JP1 0811002P B3D J1 0811040P 40pin Socket Connector T2A X401 1016801B TCXO 16 8MHz T2B X202 10044395 44 395MHz T3E XF201 11004485 44 85MHz T3C CF202 1104550G 455KHz B3B CF201 1104550K 455KHz B3C CD201 1245500K 455KHz B3C PB1 1903600T T1E PB2 1903600T T3F PB3 1903600T T1D PB4 1903600T T1C ...

Page 66: ...and Assembly for Repair Disassemble the radio 1 Turn off the radio 2 Remove the battery a Press the release at top of the battery downwards b Separate top of the battery from the radio c Lift the battery off See fig 1 Fig 1 3 Remove the antenna See fig 2 Fig 2 ...

Page 67: ... and the case b Push the screwdriver downwards to separate the chassis from the case c Lift the bottom of the chassis and pull it out of the PCB See fig 4 Fig 4 6 Remove the main PCB a Remove the two screw caps on top of the unit b Remove the five screws between PCB and the chassis c Loosen the weld between antenna pedestal and PCB using a soldering iron d Lift the PCB off See fig 5 Fig 5 ...

Page 68: ...ove the small PCB And then loosen the socket of flexible PCB See fig 6 Fig 6 8 Disassemble PTT key Push the tab on PTT out of the hole on the case to disassemble PTT key See fig 7 Fig 7 Assemble the radio 1 Attach PTT Align the tab on PTT with the corresponding hole on the case See fig 8 Fig 8 ...

Page 69: ...Tighten the screws See fig 9 Fig 9 3 Assemble the chassis and PCB a Insert the switch shaft in front of the PCB into the corresponding holes on the case b Press the bottom of the chassis downwards until a click is heard See fig 10 Fig 10 4 Attach the battery a Insert the two extensions at the bottom of the battery into the two slots on the case b Press the top of the battery toward the radio until...

Page 70: ...RP3000 Exploded View 70 Exploded View ...

Page 71: ...1 1611203A Waterproof ring main unit 12 1511103A Cap PTT 13 1611201A PTT key 14 1911901A Antenna 15 1511109A Light guide 16 1511105A Cap channel selector knob 17 1511106A Cap volume knob 18 14113110 Liner Knob 19 1711905A PVC sheet ear microphone 20 1711903A Black PVC sheet ear microphone 21 1411304A Screw Earplug Cover 22 1511108A Earplug Cover 23 1511101A Front Case 24 R 0930000010 Small PCB 25 ...

Page 72: ...RP3000 Packing 72 Packing Adapter Gift Box Strap Antenna Main Unit Charger Power Supply Cord Battery Belt Clip Owner s Manual Vacuum extracting plastic top Vacuum extracting plastic bottom ...

Page 73: ...e 2 7 5KHz 2 3 5KHz Adjacent Channel Selectivity 70dB Wide 60dB Narrow Co channel Rejection 8dB Wide 12dB Narrow Blocking 85dB Spurious Response 70dB Intermodulation Rejection 65dB Audio Response From 6 dB oct De Emphasis 2dB 6dB AF Power 500mW Audio Distortion 3 Transmitter Carrier Frequency Error 2 5ppm Output Power UHF 4W High 2W Low VHF 5W High 2W Low Modulation Limit 5K Wide 2 5K Narrow Adjac...

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RELM RP3000, User Manual, Page: 66 / 73

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Summary of Contents for RP3000

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