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Air Intake Filter

 

The integrated air compressor, of the N2-Blast

®

 FPS-

900-RS,  has  an  air  intake  pre-filter.  It  prevents  particles 

from entering the compressor housing and damaging in-

ternal components. Replace this filter once per year or ev

-

ery 1000 hours, whichever comes first. To do so, remove 
the pre-compressor filter cap by twisting it clockwise. Re

-

move the old element and use a clean dry cloth to clean 

the filter bowl before installing the new element.

Air Filter Replacement

 

The  particulate  and  coalescing  filters,  after  the  air 

compressor, are designed to capture particulate
and moisture prior to entering the rest of the system. 

These filters need to be replaced once per year or every 
1000 hours, whichever comes first. 

Note: Annual Filter replacement kit part # FRP-007

Follow these instructions to replace filters:

1. Turn off the unit and remove the front cabinet door.

2. Locate the air filters on the bracket in the top-left of the 

cabinet (see Figure 10).

3. Make sure the filters are completely depressurized by 

checking the pressure gauge.

4. Remove both filter bowls by turning them counter-clock

-

wise.

5. After removing the filter bowls, rinse debris out of the 

bowls with warm water.
6. Dry the bowls with a clean dry cloth and replace old 
O-rings with the ones in the kits and lubricate the seals.

7. Change the filter elements:

a. Particulate Element - Pull the plastic element hous-

ing  out  of  the  filter  bowl.  Twist  off  the  black  plastic 

cover and pull off the particulate element. Install the 
new element in
the reverse order.
b. Coalescing Element - Twist the coalescing element 
counter-clockwise. Install the new element in the re-
verse order.

8. After replacing all elements and O-rings and cleaning 
the bowls, install the bowls back to their corresponding 

filter housings. Hand-tighten only.

After replacing the filters, check the filter bowls for leaks 

by turning on the unit momentarily. Turn the unit off to re-
install the front cover and then power the unit back on. 
Once powered up, the air compressor will turn on and the 
system will start producing nitrogen.

Key Contacts

 

Contact your local provider/installer for any questions 

about the performance and/or maintenance of the system. 
They will be best suited to answer your questions and your 
quickest solution on any issues you may have.  If they can-
not be reached, contact the manufacturer at:

South-Tek Systems, LLC.
tel (888) 526-6284 fax (910) 332-4178
Email: [email protected]

FAQS
1.  Power Issues

If the N2-Blast

®

 FPS-900-RS does not have power, the 

production and storage of nitrogen will
become apparent once the storage pressure drops.
• 

Check the power cord.

• 

Has the building’s circuit breaker or GFCI tripped? 
Locate the breaker and reset. If breaker continues to 
trip, you may have that circuit overloaded.

2.  Pressure Issues

The N2-Blast

®

 FPS-900-RS will produce and store Nitro-

gen (N

2

) at 70 (+/-3) psig. Once the storage tank reach-

es 70 (+/-3) psig, the system will go into Standby Mode. 
When the pressure drops by about 7-10 psig, the system 

will go into Run Mode and begin to refill the storage tank. 

Contact the manufacturer or factory trained technician if 
system does not properly operate within these ranges

Nitrogen Pressure Check:

 

The pressure gauge on the storage tank should be 

between 60 and 70 psig. If the
pressure is low, check the following:
•   Check the power.

•   Find out if fire protection system is being tested.

•   Check for leaks throughout system.

3. Leaks

As with any gas system, only use a spray bottle on non-

electrical equipment to find leaks. Fix or replace leaking 
fittings or old hose. Push-to-connect fittings will show bub

-

bles and typically have up to a 5ccm acceptable leakage 
rate. Contact your local provider/installer for help.

24.

Summary of Contents for N2-Blast DDX

Page 1: ...ler com The Reliable Model DDX N2 Blast PrePaK system incor porates a South Tek Systems FPS 900 pressure swing ad sorption N2 Blast nitrogen generator complete with inde pendent air compressor nitrogen storage tank and control system The nitrogen generator is completely wired tested and integrated with the Model DDX PrePaK system and supplies 98 pure nitrogen to the piping network to limit electro...

Page 2: ...neously produce water pressure that cause the transfer of contacts in the alarm pressure switch mounted in the riser assembly thereby activating a water flow alarm device The flow of water into the sprinkler piping effectively converts the dry system into a wet pipe sprinkler system In the event that the fire subsequently produces sufficient heat to operate a sprinkler water will flow from that sp...

Page 3: ...Fig 1 3 ...

Page 4: ...ed for each PrePaK reference Caution Sheet 331 System Supervising Pressure Requirements In accordance with NFPA 13 when using the Reliable Model DDX Type D PrePaK system in double interlock ap plications a minimum of 7 psi 0 5 bar pneumatic pressure is required to supervise the sprinkler system When initially filling the system with air the enclosure s door should re main open in order to provide ...

Page 5: ...is easily reset without special tools using the ex ternal reset feature Restore detection devices by resetting or replacing any operated device Once detection devices are restored the Potter Model PFC 4410 RC Releasing Control Panel reset and supply pressure is re supplied to the push rod chamber the deluge valve is reset System Operation Double Interlock To fully activate and discharge water from...

Page 6: ... RC Panel to place the system in the ready condition Note All detection devices must be reset before the panel can be reset Maintenance The Reliable Model DDX PrePaK system and associated equipment shall periodically be given a thorough inspection and test NFPA 25 Standard for the Inspection Testing and Mainte nance of Water Based Fire Protection Systems provides mini mum maintenance requirements ...

Page 7: ...ir able low pressure supervisory signal 3 Close the main drain valve Allow the system air pres sure to return to its previous level Open the pushrod chamber supply valve first and then open the main valve controlling the water supply to the deluge valve SOLENOID VALVE INSPECTIONS TESTS AND MAINTENANCE WARNING THE OWNER IS RESPONSIBLE FOR MAIN TAINING THE FIRE PROTECTION SYSTEM IN PROPER OPERATING ...

Page 8: ...Fig 2 8 ...

Page 9: ...Fig 3 9 ...

Page 10: ...10 Fig 4 ...

Page 11: ...11 Fig 5 ...

Page 12: ...Fig 6 12 ...

Page 13: ...13 Fig 7 ...

Page 14: ...Fig 8 Wiring Diagram 14 ...

Page 15: ...15 Fig 9 Wiring Diagram ...

Page 16: ...1 supervisory zone OUTPUTS 1 general alarm bell 1 waterflow bell 1 supervisory bell 1 solenoid release circuit OPERATION Activation of either conventional zone or operation of the manual pull station within the PrePaK system cabinet will operate the solenoid release circuit and the general alarm bell Activation of the waterflow zone will operate the waterflow bell Activation of either the low air ...

Page 17: ...olenoid release circuit and the general alarm bell Activation of either conventional zone will operate the general alarm bell Activation of the waterflow zone will operate the waterflow bell Activation of either the low air zone or the supervisory zone will operate the supervisory bell When either Zone 1 or 2 is in alarm Output 1 general alarm will operate When Zones 1 and 2 are in alarm at the sa...

Page 18: ...Activation of the conventional zone only will operate the general alarm output Activation of the low air supervisory zone will operate the supervisory bell output Activation of the waterflow zone will operate the waterflow bell output Activation of the low air alarm zone will operate the supervisory bell output It will not operate the alarm relay When Zone 1 is in alarm Output 1 will operate When ...

Page 19: ...rcuit and the general alarm bell Activation of either conventional zone only will operate the general alarm output Activation of the waterflow zone will operate the waterflow bell output Activation of the low air alarm zone will operate the supervisory bell output It will not operate the alarm relay When either Zone 1 or 2 is in alarm Output 1 will operate When Zone 3 is in alarm Output 2 will ope...

Page 20: ...thesemessagesarenotdesired thenslidetheprogramswitch back up INPUTS 1 conventional zones 1 manual release zone 1 waterflow zone 1 low air zone 1 supervisory zone OUTPUTS 1 general alarm bell 1 trouble bell 1 supervisory bell and 1 solenoid release circuit OPERATION Activation of either the conventional zone or the manual release or operation of the manual pull station within the PrePak cabinet wil...

Page 21: ...it in a within a well ventilated room one that is not sealed off from normal living space air changes Read carefully and act accordingly before operating or repairing the unit The operator must use safe working practices and rules when running the nitrogen generator The owner is responsible for always keeping the unit in safe working conditions Always use approved parts when performing mainte nanc...

Page 22: ...0 RS Specifications Nitrogen Purity 98 5 Integrated Installation in Reliable PrePak Display Hours Power on Operating N2 Storage Pressure 60 70 PSIG 5 Cabinet Port Connections 1 2 NPT Female Electrical 110 220V 50 60Hz 1Phase 20 Amp Breaker Compressor Integral Oil Free Ambient Temperature 40 to 100 F Noise Level dbA 90 dbA Operation The nitrogen generator uses valve sequencing to pro duce nitrogen ...

Page 23: ...he normal functioning limits of the nitrogen generator This may be from an is sue with the generator a supply valve being shut off or caused by a large leak in the fire protection system Power Loss Alarm Mode The Power Loss alarm activates when the nitrogen generator loses power for any reason This will cause the alarm contact to trigger Filter Replacement Alarm Mode FILTr Once the generator has b...

Page 24: ...responding filter housings Hand tighten only After replacing the filters check the filter bowls for leaks by turning on the unit momentarily Turn the unit off to re install the front cover and then power the unit back on Once powered up the air compressor will turn on and the system will start producing nitrogen Key Contacts Contact your local provider installer for any questions about the perform...

Page 25: ...Fig 10 Nitrogen Generator Filter Locations 25 ...

Page 26: ...ng Control Panel Y Air Compressor Z 2 2 1 175 psi Rated 0 None 0 None 0 2 1 2 2 300 psi Rated 1 Potter PFC4410RC 1 1 2 HP 115 VAC Systems up to 1310 gallons 3 3 3 175 psi Rated explosion proof 2 1 HP 115 VAC Systems up to 2620 gallons 4 4 4 300 psi Rated explosion proof 3 1 2 HP 220 VAC 60 Hz Systems up to 1310 gallons A 2 w System Side Control Valve 4 1 HP 220 VAC 60 Hz Systems up to 2620 gallons...

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