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To run the system in normal run mode:

1.   Connect power to the system.
2.   Open the nitrogen generator’s 3-way outlet ball valve 
to nitrogen-out position.
3.   On the nitrogen tank, open the gas inlet valve.
4.   Push the On/Off toggle button on the upper right con-
trol panel to the “On” position (up) and the system will au-

tomatically turn on and start filling the storage tank with 

nitrogen.

To stop the system:

1.   Switch the nitrogen generator’s 3-way outlet ball valve 
to the bypass position.
2.   System will automatically stop once it reaches the cut-
out pressure of approximately 65-75 PSIG.
3.  In the case of an emergency shut off, push the On/Off 
toggle button on the upper left control panel to the “Off” 
position. The unit will shut down immediately.

Alarm Mode

 

When an alarm mode is activated, it will trigger the 

audible buzzer, alarm contact, and flash the cause of the 
alarm on the screen. The customer alarm contact wiring 
can be viewed on the supplied wiring diagram. The cus-
tomer alarm dry contact is constantly energized and will 
constantly illuminate the LED indicator on top of the con-
tact. This is so when there is no power or power is lost on 
the system, the contact will de-energize and show a fault 
condition. The alarm contact has a max rating of 6A at 
250VAC and 2A at 24VDC.

Bypass Mode (BPASS)

 

During the 30-minute fire protection piping system fill 

test or an issue with the generator is detected, the opera-
tor can switch the system into manual bypass mode by 
turning the handle on the 3-way ball valve to the bypass 
position. With the handle in the “Bypass Mode”, the by-
pass alarm triggers the audible buzzer, alarm contact, and 
flashes “BPASS” on the controller’s 7-segment display. 
The alarm will turn off once the handle is back to normal 
run position.

BLASTOFF® Alarm Mode (B-Off)

 

The nitrogen generator activates a BlastOff® Alarm 

when it detects potential leaks or nitrogen being over-
drawn. The BlastOff® Alarm will trigger the audible buzz-
er, alarm contact, and flash “B-OFF” on the controller’s 
7-segment display. Inspect and test the system for leaks 
and component failures. Power cycle the unit to reset the 

alarm but avoid doing this without finding the cause, as it 

will shorten the generator’s life. Contact South-Tek System 
or the local installer for further troubleshooting.

Low System Pressure Alarm Mode (Lo-n2)

 

The low system pressure alarm activates when a sys-

tem pressure is detected below the normal functioning 
limits of the nitrogen generator. This may be from an is-
sue with the generator, a supply valve being shut off, or 

caused by a large leak in the fire protection system.

Power Loss Alarm Mode (-----)

 

The Power Loss alarm activates when the nitrogen 

generator loses power for any reason. This will cause the 
alarm contact to trigger.

Filter Replacement Alarm Mode (FILTr)

 

Once the generator has been running for 1000 hours 

or  more,  the  filter  replacement  alarm  will  activate.  Re

-

place the filters according to Section 9 Maintenance. Af

-

ter replacing the filter elements, press and hold the Filter 

Change Reset Button for 7 seconds. An audible beep will 

confirm that the time is reset, and filter alarm will shut off 

if it is active. (Note: resetting this will also trigger the Cus-
tomer Alarm Relay for one second)

Start-up Procedures
 

Use caution when working with pressurized gas. Al-

ways leak check every line before using the system. Note: 
Line leaks will cause the N2-Blast

®

 FPS-900-RS to run 

excessively, shortening its life and possibly causing exces-
sive wear on the compressor.
1.  Visually inspect the unit to ensure no damage oc-

curred during shipping and handling.

2.  Check the power connection is correct.
3.  Turn the 3-way ball valve on the system output to the 

“Bypass” position.

4.  Open the inlet ball valve on the nitrogen storage tank 

if it is closed.

5.  Push the power button on the top left of the cabinet to 

the “On” position (up). The air compressor will power 
on if the storage tank is under pressurized. If neither 
the compressor nor PLC display power on, check the 
wiring and supply power to the generator.

6.  Once the system is running, the pressure gauge will 

increase to 65-70 PSIG within 30 minutes or less. 
While it is running, check the system for leaks to en-
sure proper functionality.

a. Once it reaches 65-70 PSIG, the system will 
enter “Standby” mode and automatically shut off 
the internal air compressor. Check the controller 
on the control panel for the “StdbY” display.
b. Once in standby, note the pressure reading on 
the tank pressure gauge. Monitor the pressure 
for the next 5 minutes for any loss in pressure. If 
there is a pressure drop, check for leaks around 

connection fittings, otherwise proceed to the next 

step.

7.  Switch the 3-way ball valve on the system output to 

the “Nitrogen Out” position and the system will turn on 

and fill the storage tank with nitrogen.

8. 

Completely fill the storage tank and allow the nitrogen 

generator to go into standby mode.

9.  Once in standby mode, monitor the tank pressure 

gauge for 5 minutes and ensure no significant leaks 

are in the sprinkler system.

23.

Summary of Contents for N2-Blast DDX

Page 1: ...ler com The Reliable Model DDX N2 Blast PrePaK system incor porates a South Tek Systems FPS 900 pressure swing ad sorption N2 Blast nitrogen generator complete with inde pendent air compressor nitrogen storage tank and control system The nitrogen generator is completely wired tested and integrated with the Model DDX PrePaK system and supplies 98 pure nitrogen to the piping network to limit electro...

Page 2: ...neously produce water pressure that cause the transfer of contacts in the alarm pressure switch mounted in the riser assembly thereby activating a water flow alarm device The flow of water into the sprinkler piping effectively converts the dry system into a wet pipe sprinkler system In the event that the fire subsequently produces sufficient heat to operate a sprinkler water will flow from that sp...

Page 3: ...Fig 1 3 ...

Page 4: ...ed for each PrePaK reference Caution Sheet 331 System Supervising Pressure Requirements In accordance with NFPA 13 when using the Reliable Model DDX Type D PrePaK system in double interlock ap plications a minimum of 7 psi 0 5 bar pneumatic pressure is required to supervise the sprinkler system When initially filling the system with air the enclosure s door should re main open in order to provide ...

Page 5: ...is easily reset without special tools using the ex ternal reset feature Restore detection devices by resetting or replacing any operated device Once detection devices are restored the Potter Model PFC 4410 RC Releasing Control Panel reset and supply pressure is re supplied to the push rod chamber the deluge valve is reset System Operation Double Interlock To fully activate and discharge water from...

Page 6: ... RC Panel to place the system in the ready condition Note All detection devices must be reset before the panel can be reset Maintenance The Reliable Model DDX PrePaK system and associated equipment shall periodically be given a thorough inspection and test NFPA 25 Standard for the Inspection Testing and Mainte nance of Water Based Fire Protection Systems provides mini mum maintenance requirements ...

Page 7: ...ir able low pressure supervisory signal 3 Close the main drain valve Allow the system air pres sure to return to its previous level Open the pushrod chamber supply valve first and then open the main valve controlling the water supply to the deluge valve SOLENOID VALVE INSPECTIONS TESTS AND MAINTENANCE WARNING THE OWNER IS RESPONSIBLE FOR MAIN TAINING THE FIRE PROTECTION SYSTEM IN PROPER OPERATING ...

Page 8: ...Fig 2 8 ...

Page 9: ...Fig 3 9 ...

Page 10: ...10 Fig 4 ...

Page 11: ...11 Fig 5 ...

Page 12: ...Fig 6 12 ...

Page 13: ...13 Fig 7 ...

Page 14: ...Fig 8 Wiring Diagram 14 ...

Page 15: ...15 Fig 9 Wiring Diagram ...

Page 16: ...1 supervisory zone OUTPUTS 1 general alarm bell 1 waterflow bell 1 supervisory bell 1 solenoid release circuit OPERATION Activation of either conventional zone or operation of the manual pull station within the PrePaK system cabinet will operate the solenoid release circuit and the general alarm bell Activation of the waterflow zone will operate the waterflow bell Activation of either the low air ...

Page 17: ...olenoid release circuit and the general alarm bell Activation of either conventional zone will operate the general alarm bell Activation of the waterflow zone will operate the waterflow bell Activation of either the low air zone or the supervisory zone will operate the supervisory bell When either Zone 1 or 2 is in alarm Output 1 general alarm will operate When Zones 1 and 2 are in alarm at the sa...

Page 18: ...Activation of the conventional zone only will operate the general alarm output Activation of the low air supervisory zone will operate the supervisory bell output Activation of the waterflow zone will operate the waterflow bell output Activation of the low air alarm zone will operate the supervisory bell output It will not operate the alarm relay When Zone 1 is in alarm Output 1 will operate When ...

Page 19: ...rcuit and the general alarm bell Activation of either conventional zone only will operate the general alarm output Activation of the waterflow zone will operate the waterflow bell output Activation of the low air alarm zone will operate the supervisory bell output It will not operate the alarm relay When either Zone 1 or 2 is in alarm Output 1 will operate When Zone 3 is in alarm Output 2 will ope...

Page 20: ...thesemessagesarenotdesired thenslidetheprogramswitch back up INPUTS 1 conventional zones 1 manual release zone 1 waterflow zone 1 low air zone 1 supervisory zone OUTPUTS 1 general alarm bell 1 trouble bell 1 supervisory bell and 1 solenoid release circuit OPERATION Activation of either the conventional zone or the manual release or operation of the manual pull station within the PrePak cabinet wil...

Page 21: ...it in a within a well ventilated room one that is not sealed off from normal living space air changes Read carefully and act accordingly before operating or repairing the unit The operator must use safe working practices and rules when running the nitrogen generator The owner is responsible for always keeping the unit in safe working conditions Always use approved parts when performing mainte nanc...

Page 22: ...0 RS Specifications Nitrogen Purity 98 5 Integrated Installation in Reliable PrePak Display Hours Power on Operating N2 Storage Pressure 60 70 PSIG 5 Cabinet Port Connections 1 2 NPT Female Electrical 110 220V 50 60Hz 1Phase 20 Amp Breaker Compressor Integral Oil Free Ambient Temperature 40 to 100 F Noise Level dbA 90 dbA Operation The nitrogen generator uses valve sequencing to pro duce nitrogen ...

Page 23: ...he normal functioning limits of the nitrogen generator This may be from an is sue with the generator a supply valve being shut off or caused by a large leak in the fire protection system Power Loss Alarm Mode The Power Loss alarm activates when the nitrogen generator loses power for any reason This will cause the alarm contact to trigger Filter Replacement Alarm Mode FILTr Once the generator has b...

Page 24: ...responding filter housings Hand tighten only After replacing the filters check the filter bowls for leaks by turning on the unit momentarily Turn the unit off to re install the front cover and then power the unit back on Once powered up the air compressor will turn on and the system will start producing nitrogen Key Contacts Contact your local provider installer for any questions about the perform...

Page 25: ...Fig 10 Nitrogen Generator Filter Locations 25 ...

Page 26: ...ng Control Panel Y Air Compressor Z 2 2 1 175 psi Rated 0 None 0 None 0 2 1 2 2 300 psi Rated 1 Potter PFC4410RC 1 1 2 HP 115 VAC Systems up to 1310 gallons 3 3 3 175 psi Rated explosion proof 2 1 HP 115 VAC Systems up to 2620 gallons 4 4 4 300 psi Rated explosion proof 3 1 2 HP 220 VAC 60 Hz Systems up to 1310 gallons A 2 w System Side Control Valve 4 1 HP 220 VAC 60 Hz Systems up to 2620 gallons...

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