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4.

3.  Shipping Weight:

System Size

Weight

2” (50mm)

950 lbs (431 kg)

2-1/2” (65mm)

3” (80mm)

4” (100 mm)

1075 lbs (488 kg)

4.  Please reference Figure 1 for dimensions.

The following is a list of Technical Data Bulletins which describe 

the valves and devices which are used in the system:

Device

Reliable Bulletin #

(unless otherwise noted)

Model DDX Deluge Valve 

Reliable Bulletin 519

Type D Double Interlock Preaction Trim

Reliable Bulletin 750

Low Air Pressure Switch

Potter 5400928

Alarm Pressure switch

Potter 5400928

Releasing Control Panel                                

Potter Manual #5403550

The following table provides a quick reference to various pro-

grams (found in this bulletin and the Potter Manual #5403550) that 
may be utilized with a Model DDX PrePaK system:

Desired Application

Program

Single Interlock, 

Single Zone

Potter Program #6 

(Factory Setting)

Potter Program #7

Single Interlock, 

New York City

Custom NYC Program

Double Interlock, 

Single Zone

Potter Program #9

Double Interlock, 

Cross Zoned

Potter Program #10

*Note:

 Factory Program setting.

Installation Requirements

The automatic sprinklers, releasing devices, fire detection 

devices, manual pull stations, and signaling devices which 
are utilized with the Reliable Model DDX Type D PrePaK sys-
tem must be UL and/or ULC Listed or FM Approved, as ap-
plicable.

The steel enclosure and all the interconnecting piping 

must be located indoors in a readily visible and accessible 
location and in an area that can be maintained at a mini-
mum temperature of 40°F (4°C). 

Note:

  Heat tracing is not 

permitted. The solenoid valve is operated and supervised 
by the Potter Model PFC-4410-RC Releasing Control Panel. 
Details on the electrical connections of this system to the 
Potter Panel can be found in the Potter Manual #5403550, 
Installation, Operation and Instruction of PFC-4410-RC Re-
leasing Control Panel (this manual is included with other 
pertinent manuals and shipped inside the enclosure). This 
panel is fully zone and output programmable and may be 
adapted to several applications.

Optional Seismic Kit

 Reliable part number 6501200041 (25” x 28” cabinet for 2” 
-4” systems without nitrogen generator) and 6501200042 (30” 
x 33” cabinet for 6” and 8” systems, and all units with nitrogen 
generator) are seismic upgrade kits required to make the Re-
liable PrePaK OSHPD compliant. One kit is required for each 
PrePaK (reference Caution Sheet 331).

System Supervising Pressure Requirements

In accordance with NFPA 13, when using the Reliable 

Model DDX Type D PrePaK system in double interlock ap-
plications, a minimum of 7 psi (0.5 bar) pneumatic pressure 
is required to supervise the sprinkler system. When initially 

filling  the  system  with  air,  the  enclosure’s  door  should  re

-

main open in order to provide maximum intake air flow to 
the air compressor.  The air compressor is connected to an 
ASME rated storage tank.  This tank functions as a reser-
voir, providing make-up air to compensate for small, inter-
mittent leaks in the sprinkler system.  It should be noted that 

significant leaks may overburden this storage tank, thereby 

causing the air compressor to continuously cycle on and off.     

The Pressure Maintenance Device supplied with the sys-

tem is factory set to maintain system pneumatic pressure 
at approximately 10 psi (0.7 bar). Readjusting system pres-
sure to approximately 10 psi (0.7 bar), if necessary, is ac-

complished by first loosening the locknut on the air pressure 

regulator and turning the adjustment screw.  The system air 
pressure gauge that is attached to the vertical pipe/manifold 
(mounted directly above the Model DDX Deluge Valve) may 
be used to verify the correct level of pneumatic pressure.  

The system air pressure switch is factory set to operate 

between 8 psi and 4 psi (0.6 bar and 0.3 bar) with decreas-
ing pressure. 

System Electrical Requirements

All releasing, alarm, and detection devices in the Reli-

able Model DDX Type D PrePaK system are supervised by 
a Potter Model PFC-4410-RC Releasing Control Panel. All 
of the terminals are translated to a water-tight terminal box 

mounted  on  the  interior  of  the  enclosure.    All  field  wiring 

is connected to this terminal box.  

Note:

 The EOL (End of 

Line) resistors have also been relocated. 

The Reliable Model DDX PrePaK system is delivered with 

six factory-installed electrical devices. They consist of the 
following:
1.  A system air pressure switch, which is used to monitor 

sprinkler piping.

2.  An alarm pressure switch, which indicates an actuation 

of the deluge valve.

3.  A normally-closed, releasing solenoid valve, which is 

used to actuate the deluge valve.

4.  A 1/2 HP (2”, 2-1/2”, & 3” valve), or 1 HP (4” valve) air 

compressor with tank.

5.  A supervised butterfly (main control) valve (

Note: 

system side butterfly valve is available as an option).

6.  A release control disable switch (RCDS) which is used 

to disable the solenoid valve for test purposes.

Summary of Contents for N2-Blast DDX

Page 1: ...ler com The Reliable Model DDX N2 Blast PrePaK system incor porates a South Tek Systems FPS 900 pressure swing ad sorption N2 Blast nitrogen generator complete with inde pendent air compressor nitrogen storage tank and control system The nitrogen generator is completely wired tested and integrated with the Model DDX PrePaK system and supplies 98 pure nitrogen to the piping network to limit electro...

Page 2: ...neously produce water pressure that cause the transfer of contacts in the alarm pressure switch mounted in the riser assembly thereby activating a water flow alarm device The flow of water into the sprinkler piping effectively converts the dry system into a wet pipe sprinkler system In the event that the fire subsequently produces sufficient heat to operate a sprinkler water will flow from that sp...

Page 3: ...Fig 1 3 ...

Page 4: ...ed for each PrePaK reference Caution Sheet 331 System Supervising Pressure Requirements In accordance with NFPA 13 when using the Reliable Model DDX Type D PrePaK system in double interlock ap plications a minimum of 7 psi 0 5 bar pneumatic pressure is required to supervise the sprinkler system When initially filling the system with air the enclosure s door should re main open in order to provide ...

Page 5: ...is easily reset without special tools using the ex ternal reset feature Restore detection devices by resetting or replacing any operated device Once detection devices are restored the Potter Model PFC 4410 RC Releasing Control Panel reset and supply pressure is re supplied to the push rod chamber the deluge valve is reset System Operation Double Interlock To fully activate and discharge water from...

Page 6: ... RC Panel to place the system in the ready condition Note All detection devices must be reset before the panel can be reset Maintenance The Reliable Model DDX PrePaK system and associated equipment shall periodically be given a thorough inspection and test NFPA 25 Standard for the Inspection Testing and Mainte nance of Water Based Fire Protection Systems provides mini mum maintenance requirements ...

Page 7: ...ir able low pressure supervisory signal 3 Close the main drain valve Allow the system air pres sure to return to its previous level Open the pushrod chamber supply valve first and then open the main valve controlling the water supply to the deluge valve SOLENOID VALVE INSPECTIONS TESTS AND MAINTENANCE WARNING THE OWNER IS RESPONSIBLE FOR MAIN TAINING THE FIRE PROTECTION SYSTEM IN PROPER OPERATING ...

Page 8: ...Fig 2 8 ...

Page 9: ...Fig 3 9 ...

Page 10: ...10 Fig 4 ...

Page 11: ...11 Fig 5 ...

Page 12: ...Fig 6 12 ...

Page 13: ...13 Fig 7 ...

Page 14: ...Fig 8 Wiring Diagram 14 ...

Page 15: ...15 Fig 9 Wiring Diagram ...

Page 16: ...1 supervisory zone OUTPUTS 1 general alarm bell 1 waterflow bell 1 supervisory bell 1 solenoid release circuit OPERATION Activation of either conventional zone or operation of the manual pull station within the PrePaK system cabinet will operate the solenoid release circuit and the general alarm bell Activation of the waterflow zone will operate the waterflow bell Activation of either the low air ...

Page 17: ...olenoid release circuit and the general alarm bell Activation of either conventional zone will operate the general alarm bell Activation of the waterflow zone will operate the waterflow bell Activation of either the low air zone or the supervisory zone will operate the supervisory bell When either Zone 1 or 2 is in alarm Output 1 general alarm will operate When Zones 1 and 2 are in alarm at the sa...

Page 18: ...Activation of the conventional zone only will operate the general alarm output Activation of the low air supervisory zone will operate the supervisory bell output Activation of the waterflow zone will operate the waterflow bell output Activation of the low air alarm zone will operate the supervisory bell output It will not operate the alarm relay When Zone 1 is in alarm Output 1 will operate When ...

Page 19: ...rcuit and the general alarm bell Activation of either conventional zone only will operate the general alarm output Activation of the waterflow zone will operate the waterflow bell output Activation of the low air alarm zone will operate the supervisory bell output It will not operate the alarm relay When either Zone 1 or 2 is in alarm Output 1 will operate When Zone 3 is in alarm Output 2 will ope...

Page 20: ...thesemessagesarenotdesired thenslidetheprogramswitch back up INPUTS 1 conventional zones 1 manual release zone 1 waterflow zone 1 low air zone 1 supervisory zone OUTPUTS 1 general alarm bell 1 trouble bell 1 supervisory bell and 1 solenoid release circuit OPERATION Activation of either the conventional zone or the manual release or operation of the manual pull station within the PrePak cabinet wil...

Page 21: ...it in a within a well ventilated room one that is not sealed off from normal living space air changes Read carefully and act accordingly before operating or repairing the unit The operator must use safe working practices and rules when running the nitrogen generator The owner is responsible for always keeping the unit in safe working conditions Always use approved parts when performing mainte nanc...

Page 22: ...0 RS Specifications Nitrogen Purity 98 5 Integrated Installation in Reliable PrePak Display Hours Power on Operating N2 Storage Pressure 60 70 PSIG 5 Cabinet Port Connections 1 2 NPT Female Electrical 110 220V 50 60Hz 1Phase 20 Amp Breaker Compressor Integral Oil Free Ambient Temperature 40 to 100 F Noise Level dbA 90 dbA Operation The nitrogen generator uses valve sequencing to pro duce nitrogen ...

Page 23: ...he normal functioning limits of the nitrogen generator This may be from an is sue with the generator a supply valve being shut off or caused by a large leak in the fire protection system Power Loss Alarm Mode The Power Loss alarm activates when the nitrogen generator loses power for any reason This will cause the alarm contact to trigger Filter Replacement Alarm Mode FILTr Once the generator has b...

Page 24: ...responding filter housings Hand tighten only After replacing the filters check the filter bowls for leaks by turning on the unit momentarily Turn the unit off to re install the front cover and then power the unit back on Once powered up the air compressor will turn on and the system will start producing nitrogen Key Contacts Contact your local provider installer for any questions about the perform...

Page 25: ...Fig 10 Nitrogen Generator Filter Locations 25 ...

Page 26: ...ng Control Panel Y Air Compressor Z 2 2 1 175 psi Rated 0 None 0 None 0 2 1 2 2 300 psi Rated 1 Potter PFC4410RC 1 1 2 HP 115 VAC Systems up to 1310 gallons 3 3 3 175 psi Rated explosion proof 2 1 HP 115 VAC Systems up to 2620 gallons 4 4 4 300 psi Rated explosion proof 3 1 2 HP 220 VAC 60 Hz Systems up to 1310 gallons A 2 w System Side Control Valve 4 1 HP 220 VAC 60 Hz Systems up to 2620 gallons...

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