RelaDyne THERMOJET G3000E Series, Installation And Operating Manual

Page: 3 / 104

THERMOJET
®
G3000E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
Doc # 77740122
Rev 14
Date JUNE 2020
Page 3 of 104
Table of Contents
I GENERAL INFORMATION .............................................................................................................................. 5
Manufacturer Contact Information ................................................................................................................... 6
Explanation Of Graphic Symbols In The Documentation ................................................................................ 7
II UNIT IDENTIFICATION AND LABELING ...................................................................................................... 10
ThermoJet ® Model G3000- Model Code Designations ................................................................................ 11
Model Code Designation Key ........................................................................................................................ 12
Tag Detail for G3000E Model Oil Purifiers ..................................................................................................... 13
III DESCRIPTION OF THE PRODUCT ............................................................................................................. 14
Principal of Operation ..................................................................................................................................... 15
Degasification ................................................................................................................................................. 15
Flow through the Unit ..................................................................................................................................... 15
The Jet Mixer ................................................................................................................................................. 15
Return of Clean Oil ......................................................................................................................................... 15
Mounting Options ........................................................................................................................................... 15
IV INSTALLATION ............................................................................................................................................. 16
Receipt Inspection ......................................................................................................................................... 17
Placement of Equipment ................................................................................................................................ 17
Inlet and Return Oil Piping Connections ........................................................................................................ 18
Nitrogen Inlet Connection .............................................................................................................................. 20
Condensate Purifier Connection .................................................................................................................... 21
System Exhaust and Relief Valve Connections ............................................................................................. 22
Electrical Power Connection .......................................................................................................................... 24
Grounding ...................................................................................................................................................... 27
V SYSTEM START-UP AND OPERATION ...................................................................................................... 28
Start-Up Procedures ...................................................................................................................................... 29
Heater Operation:........................................................................................................................................... 34
Adjusting System Pressure ............................................................................................................................ 37
System Discharge Pressure .......................................................................................................................... 38
Adjusting the Nitrogen Supply ........................................................................................................................ 39
System Vent Operation .................................................................................................................................. 40
Monitoring Normal Operation ......................................................................................................................... 42
List of Gases Removed By ThermoJet

G-3700E Series ............................................................................ 43
Dailey ThermoJet Oil Purifier System Operational Checks ........................................................................... 45
System Shutdown .......................................................................................................................................... 46
VI ROUTINE MAINTENANCE ........................................................................................................................... 47
Maintenance Checks ..................................................................................................................................... 48
General Inspection ......................................................................................................................................... 50
Oil Filter Maintenance .................................................................................................................................... 51
Y-Strainer Maintenance ................................................................................................................................. 51
Condensate Purifier Assembly Maintenance ................................................................................................. 53
Separation Vessel Maintenance .................................................................................................................... 54
Oil Heater Maintenance ................................................................................................................................. 57
Auto Tune Oil Heater Controller ..................................................................................................................... 62
Check and Adjust Operating Pressures ......................................................................................................... 64
Verify Low Oil Pressure Switch Operation ..................................................................................................... 65
Verify Oil Heater High Temperature Cutout Operation .................................................................................. 67
VII CLEANING AND DECONTAMINATION ...................................................................................................... 71
Cleaning and Decontamination ...................................................................................................................... 72