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Installation

 

 

 

Vacuum spray degassing — 03.11.2014 

English  — 27

 

 

Terminal 

number 

Signal 

Function 

Wiring 

1 PE 

230 V power supply via mains cable and plug. 

Pre-wired 

2 N 
3 L 
4 PE 

"PU" vacuum pump for degassing. 

Pre-wired 

5N N 
6 M1 

M 1 

7 Y2 

Overflow solenoid valve 
Not used in standard model 

--- 

8 N 
9 PE 
10 Y 

"CD" 3-ways motor ball valve for regulating the degassing of make-

up and system water. 

Pre-wired 

11 N 
12 PE 
13 COM 

Group message (floating). 

User, optional 

14 NC 
15 NO 
16 Not 

assigned 

External make-up demand from a pressure maintaining station; 

controller must be set to "Levelcontrol"! 

User, optional 

17 

Make-up (230 V) 

18 

Make-up (230 V) 

19 PE 

shield 

Level analogue input, not used by the device. 

--- 

20 

- Level (signal) 

21 

+ Level (+ 18 V) 

22 PE 

(shield) 

Pressure analogue input for display and make-up; controller must be 

set to "Magcontrol"! 

Pre-wired 

23 

- Pressure (signal) 

24 

+ Pressure (+ 18 V) 

25 

0 – 10 V (correcting 

variable) 

"CD" 3-ways motor ball valve, not used with the device. 

--- 

26 

0 – 10 V (feedback) 

27 GND 
28 

+ 24 V (supply) 

29 A 

RS-485 interface. 

User, optional 

30 B 
31 GND 
32 

+ 24 V (supply) E1 

Supply for E1 and E2. 

Pre-wired, bridged 

33 

E1 

Contact water meter, for example in Fillset, see chapter 4.6 "Optional 
equipment and accessories" on page 14 , for make-up evaluation, 

contact 32/33 closed = meter pulse. 

User, optional 

34 

E2 

Insufficient water switch, not used with the device, contact 32/34 

closed = OK. 

Pre-wired, bridged 

 

 

 

Summary of Contents for Servitec 30 Mobil

Page 1: ...Vacuum spray degassing 03 11 2014 Servitec 30 Mobil GB Operating manual Original operating manual...

Page 2: ......

Page 3: ...stallation conditions 18 6 1 1 Incoming inspection 18 6 2 Preparatory work 18 6 3 Execution 19 6 3 1 Hydraulic connection 20 6 4 Switching and make up variants 23 6 4 1 Pressure dependent Magcontrol m...

Page 4: ...menu 39 8 2 3 Default settings 40 8 2 4 Messages 41 9 Maintenance 44 9 1 Maintenance schedule 45 9 2 Cleaning 45 9 2 1 Cleaning the dirt trap 45 9 3 Maintenance certificate 46 10 Disassembly 47 11 An...

Page 5: ...ptional equipment and accessories on page 14 Notice Every person installing this equipment or performing any other work at the equipment is required to carefully read this operating manual prior to co...

Page 6: ...e injuries Caution Damage to health The corresponding warning symbol in combination with the Caution signal term indicates a danger which may result in minor reversible injuries Attention Damage to pr...

Page 7: ...required 3 4 Intended use The device is used in facility systems for stationary heating and cooling circuits The devices may be used only in systems that are sealed against corrosion and with the foll...

Page 8: ...the system is de pressurised before performing installation removal or maintenance work at the connection points Caution risk of injury The contact with glycol containing water in facility systems fo...

Page 9: ...ved or free gases must be eliminated The device uses a 3 ways motor ball valve for the hydraulic control of the facility and make up degassing and a vacuum for the degassing process itself The device...

Page 10: ...2 3 4 5 6 1 Controller 6 PIS pressure transducer 2 Venting grille 7 PU vacuum degassing pump 3 ST dirt trap 8 Removable front shell 4 DV degassing valve WC Connection for the make up with fresh water...

Page 11: ...system and the fresh water from the make up line It removes up to 90 percent of the dissolved gases from the water The degassing operation uses timer controlled cycles A cycle comprises the following...

Page 12: ...es and displays them at the controller The controller provides 3 different degassing programmes and 2 different make up variants for selection and setting Degassing programmes Continuous degassing For...

Page 13: ...maintaining station 6 PIS pressure transducer from the device Magcontrol For systems with diaphragm type pressure expansion tank Using the integrated PIS pressure sensor the system registers and monit...

Page 14: ...ke up line you can regulate the entire make up quantity and the soft water capacity of Fillsoft softening systems The operational reliability of the device is assured and prevents the automatic make u...

Page 15: ...assing Make up degassing 0 70 C 0 30 C Permissible ambient temperature 0 45 C Degree of discharge Dissolved gases Free gases 90 100 Noise level 55 db Degree of protection IP 54 Electrical power supply...

Page 16: ...ssing 03 11 2014 Approximate values for the maximal Va system volume to be degassed under extreme conditions during commissioning at a nitrogen reduction from 18 mg l to 10 mg l 000168_001_R001 1 Cont...

Page 17: ...rk is not carried out correctly there is a risk of burns and other injuries at the connection points if pressurised hot water or hot steam suddenly escapes Ensure proper installation removal or mainte...

Page 18: ...ort damage 2 Document any damage 3 Contact the forwarding agent to register a complaint accordingly 6 2 Preparatory work 000037_001_R001 max 45 C min 0 C DN 15 Preparing the connection of the device t...

Page 19: ...location Prior to using the device check the screw connections for proper seating and sealing Note Avoid leaks at the connections When connecting the device to the facility system ensure that the conn...

Page 20: ...71_001_R001 DC DC 500 DC DC 500 DC DC 500 Proceed as follows Prevent an overload of the ST dirt trap in the device caused by coarse dirt Install the DC gas rich degassing line upstream of the gas poor...

Page 21: ...e facility system The device requires two DC degassing lines to the facility system One degassing line for the gas rich water from the facility system One degassing line for the degassed water back to...

Page 22: ...ke up note the following conditions For a water make up via a BT mains disconnect receptacle its bottom edge must be at least 100 mm over the PU device pump Close the connection of the WC make up line...

Page 23: ...174_001_R001 DC DC 20 WC 6bar 500 15 15 PIS V M M WC 15 1 2 3 5 6 4 1 Diaphragm expansion tank 5 DC degassing line degassed water 2 WC make up line 6 DC degassing line gas rich water 3 For optional eq...

Page 24: ...t in the Customer menu of the device controller This operating mode is used for facilities with pressure maintaining stations and enables an elastic operation at constant pressure Water is added depen...

Page 25: ...from the 230 V power supply Before you remove the covers completely isolate the device controller from the power supply The following descriptions apply to standard systems and are limited to the nece...

Page 26: ...u Auto Manua l Stop Ok 15 14 13 12 11 10 9 8 1 4 3 5 6 7 2 000090_001_R001 1 L fuse for electronics and solenoid valves 9 Digital inputs Water meter Insufficient water 2 N fuse for solenoid valves 10...

Page 27: ...ional 17 Make up 230 V 18 Make up 230 V 19 PE shield Level analogue input not used by the device 20 Level signal 21 Level 18 V 22 PE shield Pressure analogue input for display and make up controller m...

Page 28: ...required please contact the Reflex Customer Service for the protocol of the RS 485 interface details of the connections and information about the accessories offered 6 5 2 1 Connecting the RS 485 inte...

Page 29: ...ccording to applicable national and local regulations 7 2 Setting the minimum operating pressure for Magcontrol The P0 minimum operating pressure is required only for the make up with pressure depende...

Page 30: ...e energise the pump prior to turning the pump at the fan wheel with a screwdriver Use the system to fill water into the device 1 Open the CD 3 ways motor ball valve to the system 2 Start turning the P...

Page 31: ...flashes green in Manual mode The Auto LED is not illuminated when the system is stopped 9 Forward to the next menu 4 Stop For commissioning and entry of new values in the controller 10 Menu Call up t...

Page 32: ...entire operating manual and verify the proper assembly Read the operating manual Only displayed if Magcontrol has been selected in the Servitec menu option P0 calculation see chapter 7 2 Setting the m...

Page 33: ...Month and Year to the current date The date of an alarm will be stored in the fault memory Date Magcontrol Select this setting if you want to realise a pressure dependent automatic make up in system...

Page 34: ...chapter 4 6 Optional equipment and accessories on page 14 This is the prerequisite for the make up quantity monitoring and the operation of a softening system With water meter no A contact water mete...

Page 35: ...et in the With softening menu option Manufacturer specification for the replacement interval of the softening cartridges regardless of the calculated soft water capacity The system displays the Soften...

Page 36: ...e automatic mode can be started as soon as the system is filled with water and the gases contained have been vented At the controller press Auto for automatic operation During commissioning continuous...

Page 37: ...e default setting is 24 hours After expiry of the set time the device automatically switches to interval degassing Continuous degassing Interval degassing of the system water Designed for continuous o...

Page 38: ...rator panel extinguishes Except for the display of information the device is non functional in Stop mode Function monitoring is stopped The PU vacuum pump is switched off The system returns an alarm i...

Page 39: ...crewdriver to rotate the vacuum pump at the fan wheel of the pump motor before restarting Notice A jamming of the PU pump is prevented during operation thanks to forced starting action after 24 hours...

Page 40: ...With water meter yes Maximum make up time 20 minutes Only Magcontrol Maximum make up cycles 3 cycles within 2 hours Only Magcontrol Degassing Degassing programme Interval degassing Continuous operati...

Page 41: ...e Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Fault PU vacuum pump Expansion tank defective Check set value in the Customer or...

Page 42: ...cable for damage Check the pressure transducer Quit 10 Maximum pressure For Magcontrol setting only Set value exceeded Check set value in the Customer or Service menu Set the tripping pressure of the...

Page 43: ...he I O module Check the connection between option card and controller Replace the option card 31 EEPROM defective Yes EEPROM defective Internal calculation error Contact the Reflex Customer Service Qu...

Page 44: ...at the connection points Caution risk of injury Bodily harm from a toppling device Ensure sufficient stability of the device Weigh down the bearing surface of the device s transport unit with suitabl...

Page 45: ...irt trap The ST dirt trap in the DC degassing line must be cleaned after the expiry of the continuous degassing time at the latest Check the dirt traps after every filling action or extended operation...

Page 46: ...sh Vacuum spray degassing 03 11 2014 9 3 Maintenance certificate All maintenance tasks have been completed according to the Reflex Installation Operating and Maintenance Manual Date Service organisati...

Page 47: ...g medium Maintain a sufficient distance from the escaping medium Wear suitable personal protective equipment safety gloves and goggles Caution risk of burning Excessive surface temperatures in heating...

Page 48: ...ivation 6 Disconnect the power cable of the device from the power supply 7 Disconnect all cables leading from the facility system to the device controller 8 Open the CD 3 ways motor ball valve in the...

Page 49: ...Central customer service Switchboard Telephone number 49 0 2382 7069 0 Customer Service extension 49 0 2382 7069 9505 Fax 49 0 2382 7069 523 E mail service reflex de Technical hotline For questions ab...

Page 50: ...g European Standard 61010 1 2002 08 Occupational Health and Safety Regulations of the trade associations German BGV Para 2 Manufacturer Reflex Winkelmann GmbH Gersteinstra e 19 D 59227 Ahlen Germany T...

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Page 52: ...SI1455en 9125367 11 2014 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany Telefon 49 0 2382 7069 0 Telefax 49 0 2382 7069 588 www reflex de...

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