Reflex Fillcontrol Auto Operating Manual Download Page 8

Installation 

 

 

 

  English  

Fillcontrol Auto 

 22.09.2020 - Rev. C 

 

 

Typical diagram for level-dependent make-up with water in a system circuit with 
a pressurisation unit. 

 

 

 

Controller unit with a compressor for maintaining the pressure 

Expansion vessel for pressurisation 

Pump "PU" 

"Fillsoft" softening system, optional accessory 

Contact water meter, optional accessory 

"BT" system separator vessel 

"ST" dirt trap 

WC  Make-up pipe 

 

Intake line to "PU" pump 

 

Pressure line to the system circuit 

LIS  Pressure pick-up for calculating the filling level in the expansion vessel 

 

A pressurisation unit monitors the filling level in the expansion vessel. When the 
filling level in the expansion vessel falls below the minimum level, the 
pressurisation unit sends a signal to the device controller. The controller 
activates the pump. Mains water from the system separator tank is added to the 
system circuit. 

 

Proceed as follows: 
1. 

In the Customer menu, set the device to "Levelcontrol", see chapter 9.2.1 
"Customer menu" o
n page 13 .  

2. 

The filling pressure for make-up with mains water must be at least 1.7 bar 
higher than the "P

0

" minimum working pressure, see chapter 7.2 

"Determining the P

0

 minimum operating pressure for the controller" o

page 9 

.

 

 



Note! 
You may combine the device with softening systems (Fillsoft, for 
example); available as optional accessories, see chapter 4.6 "Optional 
equipment and accessories" o
n page 5 . 

 

6.5

 

Electrical connection 

 DANGER 

 

Risk of serious injury or death due to electric shock. 
If live parts are touched, there is risk of life-threatening injuries. 

 

Ensure that the system is voltage-free before installing the device. 

 

Ensure that the system is secured and cannot be reactivated by other 
persons. 

 

Ensure that installation work for the electric connection of the device is 
carried out by an electrician, and in compliance with electrical 
engineering regulations. 

 

 DANGER 

 

Risk of serious injury or death due to electric shock 
Some parts of the device's circuit board may still carry 230 V voltage even 
with the device physically isolated from the power supply. 

 

Before you remove the covers, completely isolate the device controller 
from the power supply. 

 

Verify that the main circuit board is voltage-free. 

 

 

The following descriptions apply to standard systems and are limited to the 
necessary user-provided connections. 
1. 

Disconnect the system from the power source and secure it against 
unintentional reactivation. 

2. 

Remove the cover. 

 

 DANGER Risk of serious injury or death due to electric shock. Some 

parts of the device's circuit board may still be live with 230 V even after the 
device has been physically isolated from the power supply by pulling out of 
the mains plug. Before you remove the covers, completely isolate the 
device controller from the power supply. Verify that the main circuit board 
is voltage-free. 

3. 

Install a screwed cable gland suitable for the respective cable. M16 or M20, 
for example. 

4. 

Thread all cables to be connected through the cable gland. 

5. 

Connect all cables as shown in the terminal diagram. 

  

For installer supplied fusing, comply with the connected loads of the 
device , see chapter 5 "Technical data" on page 5 . 

6. 

Install the cover. 

7. 

Connect the mains plug to the 230 V power supply. 

8. 

Activate the system. 

The electrical connection is completed. 
 
6.5.1

 

Terminal diagram 

 

 

"L" fuse for electronics and solenoid valves 

"N" fuse for solenoid valves 

Solenoid valve (not for motor ball valve) 

Group message 

Not used 

Not used 

RS-485 interface 

Shielding 

Digital inputs 

 

Water meter 

 

Insufficient water 

10 

Not used 

11 

Pressure analogue input 

12 

External make-up demand (only with "Levelcontrol") 

13 

Not used 

14 

Not used 

15 

Mains supply 

 

Terminal 
number 

Signal 

Function 

Wiring 

PE 

230 V power supply via mains 
cable and plug. 

Factory 

13 

COM 

Group message (floating). 

User, optional 

14 

NC 

15 

NO 

16 

Not assigned 

External make-up demand for 
level-dependent make-up. 

 

From a pressurisation 
controller, for example. 

(Set the controller to 
"Levelcontrol") 

User, optional 

17 

Make-up (230 V) 

18 

Make-up (230 V) 

Summary of Contents for Fillcontrol Auto

Page 1: ...Fillcontrol Auto 22 09 2020 Rev C GB Operating manual Original operating manual...

Page 2: ...cal connection 8 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 9 6 6 Installation and commissioning certificate 9 7 Commissioning 9 7 1 Requirements for initial commissioning 9 7 2 Determining the P...

Page 3: ...ult in death or severe irreversible injuries WARNING Serious damage to health The sign in combination with the signal word Warning indicates imminent danger failure to observe the safety information c...

Page 4: ...stems Solar circuits The device is used in combination with a user supplied open system separator tank Note An application without system separator tank is possible For customised design and adjustmen...

Page 5: ...For calculating the filling pressure into the system circuit see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Adding water to system circuits with a pressuris...

Page 6: ...possible transport damage 2 Document any damage 3 Contact the forwarding agent to register your complaint 6 2 Preparatory work Preparing the device installation Frost free well ventilated room Room te...

Page 7: ...n open system separator tank Make up temperatures up to 70 C Pipeline lengths see chapter 6 3 1 Floor mounting on page 6 Outlet from the system separator tank at least 100 mm above the intake connecti...

Page 8: ...electric shock Some parts of the device s circuit board may still carry 230 V voltage even with the device physically isolated from the power supply Before you remove the covers completely isolate the...

Page 9: ...ng and the annual maintenance 7 1 Requirements for initial commissioning The device will be ready for initial commissioning when the tasks described in the Installation chapter have been completed Not...

Page 10: ...h Magcontrol make up variant Calculation of the minimum operating pressure see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Safety valve pressure Enter the va...

Page 11: ...operation can be started after initial commissioning The following prerequisites must be met for automatic operation P0 minimum working pressure is entered in the controller The device is filled with...

Page 12: ...sioning the factory settings must first be adjusted for the system specific conditions Note For a description of the operation see chapter 9 1 Operator panel on page 12 All grey marked menu items must...

Page 13: ...ble soft water capacity Replacement 18 months This value is only displayed if YES has been set in the With softening menu option Manufacturer specification for the replacement interval of the softenin...

Page 14: ...an the dirt trap Replace the float valve 04 1 Pump YES Pump does not start PU pump is stuck Pump motor defective 10 A fuse defective Contractor Klixon tripped Manually turn the pump to start Replace t...

Page 15: ...ons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance with electrical engineering regulations CAUTION Risk of injury due to pre...

Page 16: ...ore you remove the covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free CAUTION Risk of burns Escaping hot medium can cause burns Ma...

Page 17: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Page 18: ...SI1415enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

Reviews: