Reflex Fillcontrol Auto Operating Manual Download Page 10

Commissioning 

 

 

 

10 

  English  

Fillcontrol Auto 

 22.09.2020 - Rev. C 

 

 

Fill water into the device: 

 

 

 

Pump "PU" 

 

"BT" system separator vessel 

"PIS" pressure transducer 

 

"ST" dirt trap 

 

1. 

Open the shut-off valve to the mains water supply. 

  

The "BT" system separator vessel is filled with water from the public 
water system. 

2. 

Check the proper closing of the float valve in the system separator vessel. 

  

Water must not flow from the device overflow. 

3. 

Slowly open the "BV" shut-off valve in the intake line from the system 
separator vessel to the pump. 

  

The intake line and the pump are filled with water from the system 
separator vessel. 

 
Vent the pump: 

 

 

 

"AV" vent screw 

 

4. 

Remove the vent screw from the pump and vent the pump until bubble-
free water escapes. 

  

If necessary, manually turn the pump using a screwdriver at the fan 
wheel until bubble-free water escapes. 

5. 

Tighten the vent screw and ensure that is does not leak. 

 

The device is filled with water. 
 

7.4

 

Modifying the controller's start routine 



Note! 
During commissioning, you must once execute the start routine. 

 

For information about controller operation, see chapter 9.1 
"Operator panel" o
n page 12 . 

 

The start routine is used to set the required parameters for the device 
commissioning. It commences with the first activation of the controller and can 
be run only once. Parameter changes or checks are possible after the start 
routine in the customer menu is exited, see chapter 9.2.1 "Customer menu" o
page 13 . 

 



Note! 
Plug in the mains plug to provide power (230 V) to the controller. 

 

You are now in Stop mode. The "Auto" LED on the operator panel has 
extinguished. 

 

Indication on the 
display 

Meaning 

Fillcontrol A 

Device name 

Language 

Standard software in various languages. 

Read the 
operating 
instructions 

Prior to commissioning, read all of the operating 
instructions and verify the proper assembly.  

Min. op. pressure  Specify the value for the minimum operating pressure 

(only with "Magcontrol" make-up variant).  

 

Calculation of the minimum operating pressure, see 
chapter 7.2 "Determining the P

0

 minimum operating 

pressure for the controller" on page 9 . 

Safety valve 
pressure 

Enter the value for the release pressure of the safety valve. 

 

This value may be the same as the release pressure 
of the system circuit safety valve. 

Time 

Change the flashing display items for "Hour", "Minute", 
and "Seconds" to the current time.  

 

The time of an alarm will be stored in the fault 
memory.  

Date 

Change the flashing display items for "Day", "Month", and 
"Year" to the current date.  

 

The date of an alarm will be stored in the fault 
memory.  

Terminate 
routine? 
Yes 

The system displays this message after a successfully 
completed start routine.  
Select "Yes" or "No" on the controller display and confirm 
with "OK" on the controller operator panel.  

 

Yes: The start routine is terminated, the device 
automatically switches to Stop mode. 

 

No: The start routine restarts.  

2.0 bar 
STOP 

The pressure is displayed only in "Magcontrol" make-up 
mode. 

 



Note! 
After successful conclusion of the start routine, you are in Stop mode. Do 
not yet switch to Automatic mode. 

 



Note! 
Set the "Magcontrol" or "Levelcontrol" make-up variant in the Customer 
menu, see chapter 9.2.1 "Customer menu" on page 13 . 

 

7.5

 

Parametrising the controller in the Customer menu 

Use the Customer menu to display or correct system-specific values. In the 
course of commissioning, the factory settings must be adjusted for the system-
specific conditions. 

  

For adjusting the default settings, see chapter 9.2 "Configuring settings in 
the controller" o
n page 12 . 

  

For information about controller operation, see chapter 9.1 "Operator 
panel" o
n page 12 . 

 

7.6

 

Function test 

At the device, execute a function test for the "PU" pump. Set the device 
controller to manual mode. In manual mode, you manually activate and 
deactivate the pumps. 

 

Press "Manual" on the controller's operator panel. 

  

The "Manual" LED at the operator panel illuminates to visually 
indicate that Manual mode is active. 

 

Select the "PU" pump. Selecting the pump 
depends on the set make-up variant, 
"Levelcontrol" or "Magcontrol". 

 

 

2.0 bar 

PU! 

Filling   

 

 

Summary of Contents for Fillcontrol Auto

Page 1: ...Fillcontrol Auto 22 09 2020 Rev C GB Operating manual Original operating manual...

Page 2: ...cal connection 8 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 9 6 6 Installation and commissioning certificate 9 7 Commissioning 9 7 1 Requirements for initial commissioning 9 7 2 Determining the P...

Page 3: ...ult in death or severe irreversible injuries WARNING Serious damage to health The sign in combination with the signal word Warning indicates imminent danger failure to observe the safety information c...

Page 4: ...stems Solar circuits The device is used in combination with a user supplied open system separator tank Note An application without system separator tank is possible For customised design and adjustmen...

Page 5: ...For calculating the filling pressure into the system circuit see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Adding water to system circuits with a pressuris...

Page 6: ...possible transport damage 2 Document any damage 3 Contact the forwarding agent to register your complaint 6 2 Preparatory work Preparing the device installation Frost free well ventilated room Room te...

Page 7: ...n open system separator tank Make up temperatures up to 70 C Pipeline lengths see chapter 6 3 1 Floor mounting on page 6 Outlet from the system separator tank at least 100 mm above the intake connecti...

Page 8: ...electric shock Some parts of the device s circuit board may still carry 230 V voltage even with the device physically isolated from the power supply Before you remove the covers completely isolate the...

Page 9: ...ng and the annual maintenance 7 1 Requirements for initial commissioning The device will be ready for initial commissioning when the tasks described in the Installation chapter have been completed Not...

Page 10: ...h Magcontrol make up variant Calculation of the minimum operating pressure see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Safety valve pressure Enter the va...

Page 11: ...operation can be started after initial commissioning The following prerequisites must be met for automatic operation P0 minimum working pressure is entered in the controller The device is filled with...

Page 12: ...sioning the factory settings must first be adjusted for the system specific conditions Note For a description of the operation see chapter 9 1 Operator panel on page 12 All grey marked menu items must...

Page 13: ...ble soft water capacity Replacement 18 months This value is only displayed if YES has been set in the With softening menu option Manufacturer specification for the replacement interval of the softenin...

Page 14: ...an the dirt trap Replace the float valve 04 1 Pump YES Pump does not start PU pump is stuck Pump motor defective 10 A fuse defective Contractor Klixon tripped Manually turn the pump to start Replace t...

Page 15: ...ons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance with electrical engineering regulations CAUTION Risk of injury due to pre...

Page 16: ...ore you remove the covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free CAUTION Risk of burns Escaping hot medium can cause burns Ma...

Page 17: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Page 18: ...SI1415enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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