Reflex Fillcontrol Auto Operating Manual Download Page 15

 

Maintenance 

 

 

 

Fillcontrol Auto 

 22.09.2020 - Rev. C 

 

English  

 15 

 

ER 

Code 

Alarm 

Group alarm 

Causes 

Remedy 

Alarm reset 

19 

Stop > 4 h 

 

The device is in Stop mode for more than 4 
hours. 

Select Automatic mode. 

 

20 

Max. make-up volume 

 

Set value for the make-up quantity has been 
exceeded. 

Reset the "Make-up volume" meter in the 
Customer menu. 

"Quit" 

21 

Maintenance recommended 

 

Set value exceeded. 

Carry out maintenance. 

"Quit" 

24 

Softening 

 

 

Set value for the water capacity has 
been reached. 

 

Time interval for replacement of the 
softening cartridge has been reached. 

Replace the softening cartridge. 

"Quit" 

30 

I/O module fault 

 

 

I/O module defective. 

 

Connection between option card and 
controller faulty. 

 

Option card defective. 

Inform Reflex Customer Service. 

 

31 

EEPROM defective 

YES 

 

EEPROM defective. 

 

Internal calculation error. 

Inform Reflex Customer Service. 

"Quit" 

32 

Under voltage 

YES 

Supply voltage too low. 

Check power supply. 

 

33 

Adjustment parameter faulty 

 

EEPROM parameter memory defective. 

Inform Reflex Customer Service. 

 

34 

Main board communication 
faulty 

 

 

Connecting cable defective. 

 

Main board defective. 

Inform Reflex Customer Service. 

 

35 

Digital input voltage faulty 

 

Short-circuit of input voltage. 

Check the wiring at the digital inputs 
(water meter, for example). 

 

36 

Analogue input voltage faulty 

 

Short-circuit of input voltage. 

Check the wiring at the analogue inputs 
(pressure/level). 

 

 
 

 

10

 

Maintenance 

 CAUTION 

 

Risk of burns 
Escaping hot medium can cause burns. 

 

Maintain a sufficient distance from the escaping medium. 

 

Wear suitable personal protective equipment (safety gloves and 
goggles). 

 

 DANGER 

 

Risk of serious injury or death due to electric shock. 
If live parts are touched, there is risk of life-threatening injuries. 

 

Ensure that the system is voltage-free before installing the device. 

 

Ensure that the system is secured and cannot be reactivated by other 
persons. 

 

Ensure that installation work for the electric connection of the device is 
carried out by an electrician, and in compliance with electrical 
engineering regulations. 

 

 CAUTION 

 

Risk of injury due to pressurised liquid 
If installation, removal or maintenance work is not carried out correctly, there 
is a risk of burns and other injuries at the connection points, if pressurised 
hot water or hot steam suddenly escapes. 

 

Ensure proper installation, removal or maintenance work. 

 

Ensure that the system is de-pressurised before performing installation, 
removal or maintenance work at the connection points. 

 

 

The device is to be maintained annually.  

 

The maintenance intervals depend on the local operational conditions. 

 

The annual maintenance is displayed upon expiry of the set operating time. Use 
"Quit" to acknowledge the "Maintenance recommended" message. Reset the 
maintenance counter in the Customer menu. 

 



Note! 
Arrange for maintenance tasks must be carried out only by specialist 
personnel or Reflex Customer Service. 

 

10.1

 

Maintenance schedule 

The maintenance schedule is a summary of maintenance tasks to be carried out 
regularly. 

Activity 

Ch

ec

W

ait

 

Cle

an

 

Interval 

Check for leaks, see chapter 10.2 "Exterior 
leak test" o
n page 15 . 

 

"PU" pump 

 

Screw connections 

  Annually 

Cleaning the dirt trap 

 

see chapter 10.3 "Cleaning the dirt 
trap" o
n page 16 . 

 

 

Depending on the 
operating 
conditions 

Check the make-up function 

 

see chapter 7.6 "Function test" o
page 10 . 

 

  Annually 

Check the system-specific set values in the 
controller, see chapter 9.2.1 "Customer 
menu" o
n page 13 . 

 

Minimum operating pressure "P

0

". 

 

Safety valve pressure "P

SV

". 

 

  Annually 

 



Note! 
Compare the minimum working pressure with the initial pressure in the 
diaphragm expansion vessel. 

  

If necessary, adjust the initial pressure in the diaphragm expansion 
vessel. 

 

10.2

 

Exterior leak test 

Check the following device components for leaks: 

  

"PU“ pumps and screw fittings.

 

 

Seal any leaks at the connections or replace the connections, if 
required. 

 

Seal leaking screw connections or replace, if required. 

 

Summary of Contents for Fillcontrol Auto

Page 1: ...Fillcontrol Auto 22 09 2020 Rev C GB Operating manual Original operating manual...

Page 2: ...cal connection 8 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 9 6 6 Installation and commissioning certificate 9 7 Commissioning 9 7 1 Requirements for initial commissioning 9 7 2 Determining the P...

Page 3: ...ult in death or severe irreversible injuries WARNING Serious damage to health The sign in combination with the signal word Warning indicates imminent danger failure to observe the safety information c...

Page 4: ...stems Solar circuits The device is used in combination with a user supplied open system separator tank Note An application without system separator tank is possible For customised design and adjustmen...

Page 5: ...For calculating the filling pressure into the system circuit see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Adding water to system circuits with a pressuris...

Page 6: ...possible transport damage 2 Document any damage 3 Contact the forwarding agent to register your complaint 6 2 Preparatory work Preparing the device installation Frost free well ventilated room Room te...

Page 7: ...n open system separator tank Make up temperatures up to 70 C Pipeline lengths see chapter 6 3 1 Floor mounting on page 6 Outlet from the system separator tank at least 100 mm above the intake connecti...

Page 8: ...electric shock Some parts of the device s circuit board may still carry 230 V voltage even with the device physically isolated from the power supply Before you remove the covers completely isolate the...

Page 9: ...ng and the annual maintenance 7 1 Requirements for initial commissioning The device will be ready for initial commissioning when the tasks described in the Installation chapter have been completed Not...

Page 10: ...h Magcontrol make up variant Calculation of the minimum operating pressure see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Safety valve pressure Enter the va...

Page 11: ...operation can be started after initial commissioning The following prerequisites must be met for automatic operation P0 minimum working pressure is entered in the controller The device is filled with...

Page 12: ...sioning the factory settings must first be adjusted for the system specific conditions Note For a description of the operation see chapter 9 1 Operator panel on page 12 All grey marked menu items must...

Page 13: ...ble soft water capacity Replacement 18 months This value is only displayed if YES has been set in the With softening menu option Manufacturer specification for the replacement interval of the softenin...

Page 14: ...an the dirt trap Replace the float valve 04 1 Pump YES Pump does not start PU pump is stuck Pump motor defective 10 A fuse defective Contractor Klixon tripped Manually turn the pump to start Replace t...

Page 15: ...ons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance with electrical engineering regulations CAUTION Risk of injury due to pre...

Page 16: ...ore you remove the covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free CAUTION Risk of burns Escaping hot medium can cause burns Ma...

Page 17: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Page 18: ...SI1415enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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