Reflex Fillcontrol Auto Operating Manual Download Page 16

Disassembly 

 

 

 

16 

  English  

Fillcontrol Auto 

 22.09.2020 - Rev. C 

 

 

10.3

 

Cleaning the dirt trap 

Clean the "ST" dirt trap according to the following intervals: 

 

Commissioning. 

 

Long lasting operation. 

  

Depending on the operating conditions. 

 

Long lasting standstill. 

 

At the latest, after one year in continuous operation. 

 

 

 

1. 

Press "Stop" on the controller's operator panel. 

  

The device is non-functioning and the pumps are shut down. 

2. 

Connect the ball valve upstream of the "ST" dirt trap in the make-up line to 
the mains separator tank. 

3. 

Slowly unscrew the dirt trap insert (2) from the dirt trap (1) in order for the 
residual pressure to escape from the pipeline segment. 

4. 

Pull the sieve from the dirt trap insert. 

5. 

Rinse the sieve with clean water. 

6. 

Use a soft brush to clean the sieve. 

7. 

Reinsert the cleaned sieve into the dirt trap insert. 

8. 

Check the seal of the dirt trap insert for damage. 

9. 

Screw the dirt trap insert back into the housing of the "ST" dirt trap (1). 

10.  Open the ball valve upstream of the "ST" (1) dirt trap. 
11.  Switch to Automatic mode. 

 

The dirt trap has been cleaned. 

 



Note! 
Clean all other installed dirt traps in the system circuit (in the Fillset, for 
example). 

 

Repeat the steps described above to clean the dirt trap. 

 

11

 

Disassembly 

 DANGER 

 

Risk of serious injury or death due to electric shock. 
If live parts are touched, there is risk of life-threatening injuries. 

 

Ensure that the system is voltage-free before installing the device. 

 

Ensure that the system is secured and cannot be reactivated by other 
persons. 

 

Ensure that installation work for the electric connection of the device is 
carried out by an electrician, and in compliance with electrical 
engineering regulations. 

 

 DANGER 

 

Risk of serious injury or death due to electric shock 
Some parts of the device's circuit board may still carry 230 V voltage even 
with the device physically isolated from the power supply. 

 

Before you remove the covers, completely isolate the device controller 
from the power supply. 

 

Verify that the main circuit board is voltage-free. 

 

 CAUTION 

 

Risk of burns 
Escaping hot medium can cause burns. 

 

Maintain a sufficient distance from the escaping medium. 

 

Wear suitable personal protective equipment (safety gloves and 
goggles). 

 

 CAUTION 

 

Risk of burns on hot surfaces 
Hot surfaces in heating systems can cause burns to the skin. 

 

Wait until hot surfaces have cooled down or wear protective safety 
gloves. 

 

The operating authority is required to place appropriate warning signs 
in the vicinity of the device. 

 

 CAUTION 

 

Risk of injury due to pressurised liquid 
If installation or maintenance work is not carried out correctly, there is a risk 
of burns and other injuries at the connection points, if pressurised hot water 
or steam suddenly escapes. 

 

Ensure proper disassembly. 

 

Ensure that the system is de-pressurised before performing the 
disassembly. 

 

Proceed as follows: 
1. 

Prior to dismantling, block off all "water"-side connections to the device. 

2. 

Disconnect the system from the power supply and secure it against 
unintended reactivation. 

3. 

Disconnect the power cable of the device from the power supply. 

4. 

Disconnect and remove all cables from the terminals of the device 
controller. 

5. 

Undo all hose and pipe connections between the device and the system 
and remove them completely. 

6. 

Drain all water from the device. 

7. 

If necessary, physically remove the device from the system. 

 

The device is removed. 
 

12

 

Annex 

12.1

 

Reflex Customer Service 

Central customer service 
Central telephone number: +49 (0)2382 7069 - 0 
Customer Service extension: +49 (0)2382 7069 - 9505 
Fax: +49 (0)2382 7069 - 9523 
E-mail: [email protected] 

 

Technical Hotline 
For questions about our products 
Telephone number: +49 (0)2382 7069-9546 
Monday to Friday 8:00 to 16:30 
 

12.2

 

Conformity and standards 

Device conformity declarations are available on the Reflex homepage. 
www.reflex-winkelmann.com/konformitaetserklaerungen 

 

Alternatively, scan the QR code: 

 

 

12.3

 

Guarantee 

The respective statutory guarantee regulations apply. 
 

 

 

Summary of Contents for Fillcontrol Auto

Page 1: ...Fillcontrol Auto 22 09 2020 Rev C GB Operating manual Original operating manual...

Page 2: ...cal connection 8 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 9 6 6 Installation and commissioning certificate 9 7 Commissioning 9 7 1 Requirements for initial commissioning 9 7 2 Determining the P...

Page 3: ...ult in death or severe irreversible injuries WARNING Serious damage to health The sign in combination with the signal word Warning indicates imminent danger failure to observe the safety information c...

Page 4: ...stems Solar circuits The device is used in combination with a user supplied open system separator tank Note An application without system separator tank is possible For customised design and adjustmen...

Page 5: ...For calculating the filling pressure into the system circuit see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Adding water to system circuits with a pressuris...

Page 6: ...possible transport damage 2 Document any damage 3 Contact the forwarding agent to register your complaint 6 2 Preparatory work Preparing the device installation Frost free well ventilated room Room te...

Page 7: ...n open system separator tank Make up temperatures up to 70 C Pipeline lengths see chapter 6 3 1 Floor mounting on page 6 Outlet from the system separator tank at least 100 mm above the intake connecti...

Page 8: ...electric shock Some parts of the device s circuit board may still carry 230 V voltage even with the device physically isolated from the power supply Before you remove the covers completely isolate the...

Page 9: ...ng and the annual maintenance 7 1 Requirements for initial commissioning The device will be ready for initial commissioning when the tasks described in the Installation chapter have been completed Not...

Page 10: ...h Magcontrol make up variant Calculation of the minimum operating pressure see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Safety valve pressure Enter the va...

Page 11: ...operation can be started after initial commissioning The following prerequisites must be met for automatic operation P0 minimum working pressure is entered in the controller The device is filled with...

Page 12: ...sioning the factory settings must first be adjusted for the system specific conditions Note For a description of the operation see chapter 9 1 Operator panel on page 12 All grey marked menu items must...

Page 13: ...ble soft water capacity Replacement 18 months This value is only displayed if YES has been set in the With softening menu option Manufacturer specification for the replacement interval of the softenin...

Page 14: ...an the dirt trap Replace the float valve 04 1 Pump YES Pump does not start PU pump is stuck Pump motor defective 10 A fuse defective Contractor Klixon tripped Manually turn the pump to start Replace t...

Page 15: ...ons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance with electrical engineering regulations CAUTION Risk of injury due to pre...

Page 16: ...ore you remove the covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free CAUTION Risk of burns Escaping hot medium can cause burns Ma...

Page 17: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Page 18: ...SI1415enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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