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COVER HS Series – User manual

COMEX S.A.

10

Figure 2-8 Front / rear view of the power supply UPS HS 305/250-300kVA

Figure 2-9 Front view of the power supply HS 505/350-500kVA

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Summary of Contents for HS 105

Page 1: ...COMEX S A Uninterruptible Power Supply COVER HS 105 HS 205 HS305 HS505 100 500 kVA User Manual www redeal pt RD5000 Modular topology with HOTSWAP Modules...

Page 2: ...of this document is protected by copyright and may not be reproduced without prior permission Subject to modification of design and specifications without prior notice Copyright 2017 COMEX S A All ri...

Page 3: ...2 10 1 Connecting wires 19 2 11 Communication cables 21 2 11 1 Dry Contact sensor for detecting battery temperature and environment 22 2 11 2 REPO switch port 23 2 11 3 External bypass interface 24 2...

Page 4: ...4 2 3 Switching from Bypass mode to normal operation 32 4 2 4 Switching from Normal to Service bypass mode 33 4 2 5 Switching from Bypass mode to normal operation 33 4 3 Complete power off procedure 3...

Page 5: ...andards and practical on site knowledge The leakage current exceeds 3 5 mA and is less than 1000 mA When selecting RCCB or RCD devices for immediate operation the transient and fixed leakage currents...

Page 6: ...s that must be followed when working on or near large battery packs Such measures must always be strictly observed Special attention should be paid to recommendations regarding local environmental con...

Page 7: ...dangerous batteries Special precautions must be observed when working with batteries connected to the power supply After connecting the battery the voltage at the terminals exceeds 400 Vdc and is pote...

Page 8: ...re described in PN EN 50272 2 The battery temperature should be stable as it is the main parameter that affects battery life and capacity The optimal operating temperature of the battery is 15 25 C It...

Page 9: ...ly is supplied in a wooden housing The following is how to open the casing Figure 2 1 The way of opening First open the upper housing cover then remove the side walls of the housing Be careful not to...

Page 10: ...nts 2 4 2 Setting up To ensure that the power supply is properly mounted consider the following 1 The UPS and battery compartment that will work with it should be large enough to accommodate the vario...

Page 11: ...rd a switchboard an external bypass switch and a battery disconnector as well as an air conditioning system In order to prolong the life of the device a suitable installation site should be provided t...

Page 12: ...COVER HS Series User manual COMEX S A 8 Figure 2 5 Basic view UPS COVER HS 505...

Page 13: ...n The appearance of each UPS model is shown in the figures below Figure 2 6 Front rear view of the power supply UPS HS 105 100 KVA LCD Power unit Monitor and bypass unit Manual bypass Figure 2 7 Front...

Page 14: ...COVER HS Series User manual COMEX S A 10 Figure 2 8 Front rear view of the power supply UPS HS 305 250 300kVA Figure 2 9 Front view of the power supply HS 505 350 500kVA...

Page 15: ...11 Figure 2 10 Rear view of the power supply UPS HS 505 350 500kVA 2 6 Diemensions and weight of UPS The following figures show the casing dimensions of each UPS model Figure 2 7 Dimensions of the po...

Page 16: ...COVER HS Series User manual COMEX S A 12 Figure 2 82 Dimensions of the power supply casing UPS HS 205 150 200kVA Figure 2 93 Dimensions of the power supply casing UPS HS 305 250 300kVA...

Page 17: ...vice space On the side walls of the power supply unit there are no ventilation openings therefore there is no need for ventilation space on the side For access to the device on each side it is recomme...

Page 18: ...ing wires to UPS Depending on the casing model different approaches to power supply and cords are possible For the HS 205 a cable approach is provided from the bottom of the housing as in the example...

Page 19: ...15 The housing of the HS 305 provides a top down approach to the UPS as shown below Figure 2 16 Cable approach in UPS HS 305 The housing of the HS 505 power supply allows both bottom and top cable ap...

Page 20: ...COVER HS Series User manual COMEX S A 16 Figure 2 17 Cable approach from top in UPS HS 505 Figure 2 11 Cable approach from bottom in UPS HS 505...

Page 21: ...for maximum system power and flexible hoses with appropriate current carrying capacity selected for the protection used If you need to install RCDs on the UPS power supply keep in mind that these unit...

Page 22: ...into account the power rating of the power supply The terminal block is equipped with screw connections Select the appropriate cable clamp and use the appropriate tightening torque given in the table...

Page 23: ...CONNECTED AND TO MAKE NECESSARY WARNING WRITTEN TO BE UNINDED THAT THEY ARE INCIDENTALLY ACTUALLY ONCE THAT THE UPS SHOULD NOT SHOW THEM ON THE CABLE AT THE UPS Attention The operations described in t...

Page 24: ...service bypass switch on the power supply is open Make sure these power sources are electrically isolated and arrange the necessary warning signs to prevent them from being accidentally switched on 2...

Page 25: ...tral terminal for neutral terminal N on UPS 6 Install the protective cover 2 11 Communication cables As shown in the figure below the communication interface of the power supply unit is located behind...

Page 26: ...cross section of 0 5 1 5 mm2 and their maximum length should not exceed 50m 2 11 1 Dry Contact sensor for detecting battery temperature and environment The Dry Contact J2 and J3 input signals are used...

Page 27: ...NC and 24V short circuits are required Activation of the EPO signal occurs when the NC signal is 24V open or short circuit of the NO and 24V pins The interface and connection description are shown be...

Page 28: ...scription are shown below BCB_DRV BCB_CONT J6 J7 BCB_ONL 24V 24V 24V Figure 2 169 Interface BCB Table 2 5 Description of BCB interface terminals Pin Opis Przeznaczenie J6 1 BCB_DRV Output signal for t...

Page 29: ...tery voltage J8 2 BAT_LOW_NO Relay indicating low battery voltage normally open J8 2 and J8 3 Its closure means a warning of low battery voltage J8 3 GND Common pin for NO NC signals 2 11 6 Output sig...

Page 30: ...on of the interface power supply interface terminals Pin Opis Przeznaczenie J10 1 UTI_FAIL_NC Relay indicating power failure normally closed J10 1 and J10 3 Its opening means the disappearance J10 2 U...

Page 31: ...tal signal processing DSP which ensures high reliability and ease of use 3 2 Principle of operation As shown in the figure below the power supply from the professional network feeds the UPS The rectif...

Page 32: ...ronic Bypass mode Attention When the UPS is in Bypass mode or Bypass Service mode the connected receivers are not protected by power outages and network disruptions 3 4 Modes of operation The COVER se...

Page 33: ...ce work on the unit without de energizing the power supply to the receivers Service Bypass can be activated only when the UPS is in Bypass mode Therefore first switch the UPS to Bypass mode and then s...

Page 34: ...UPS only For the HS 205 and HS 305 power supplies that have only a mechanical bypass disconnect switch use an external power switch in the UPS power distribution board Close the bypass input switch Q...

Page 35: ...n 2 Press and hold the red cold start button for 3 seconds in the case of parallel operation of the power supplies repeat operation on both units During commissioning the LCD is turned on The battery...

Page 36: ...ed and the mode is switched to normal mode 4 2 2 Switching from Normal to Bypass mode There are two ways to switch the power supply to Bypass mode Method 1 Enter the Operation menu and select the comm...

Page 37: ...uld Be in the UPS power switchboard Warning If it is necessary to open the power module enclosures eg during the review wait at least 10 minutes until the DC capacitors are discharged inside the modul...

Page 38: ...charging or discharging the battery To start the UPS for normal operation after using EPO restore the emergency stop to its normal position and supply the UPS voltage The power supply will start norm...

Page 39: ...r the CONFIGURE window shown in the figure below in the Settings menu and select and confirm Battery Auto Discharge This option is only available through the service 2 Specify the period of automatic...

Page 40: ...tween operating modes as well as control of work parameters and event logging The power supply control panel is divided into three sections as shown in the figure below There is a LED display of energ...

Page 41: ...OK batteries are not charged Bypass diode Green Receivers supplied from bypass Red Power Bypass beyond normal or static switch failure Red flashing Bypass voltage is invalid Blanked Bypass OK Inverte...

Page 42: ...ting mode number of installed power modules and system time Warning window Contains current warnings Data window a window containing a series of information about the entire UPS system The user is abl...

Page 43: ...r to Bypass Transfer to Inverter Battery Test Battery Maintenance Battery Boost Battery Float Output Voltage Output Current Bypass Voltage Figure 5 3 UPS menu structure 5 2 1 Main menu The main menu o...

Page 44: ...r indicates that the component is missing or damaged Version Specifies software version of power modules and LCD panel Sub Menu Includes additional windows that display information about the performan...

Page 45: ...the submenus Name of submenu Unit Description Main V Phase voltage A Phase current Hz Input frequency PF Power factor Bypass V Phase voltage A Phase current Hz Bypass frequency I Phase Current Output...

Page 46: ...80 260 300 Information display 220 5 50 01 2 1 0 31 0 50 100 180 220 6 220 6 Title Displays the name of the sub menu that is currently displayed on the LCD screen Data window Displays all information...

Page 47: ...01 0000 0120 0000 0000 1102 1000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 1221 0001 0000 0120 1000 1101 1111 1111 0000 00...

Page 48: ...Temperature C Air outlet temperature module S code Fault Code For Service 5 2 4 Setting Touch icon at the bottom of the panel the system will switch to the setting mode shown below Submenus MM DD YY...

Page 49: ...ypass Frequency Limited To choose 1Hz 3Hz 5Hz Dust Filter Maintenance Period Set the date of the replacement of the pollen filter BATTERY Battery Number Setting the amount of battery 12V Battery Capac...

Page 50: ...2014 2 2014 2 14 2014 2 2014 2 14 14 14 2014 2 14 2014 2 14 29 Load On UPS Set Module Exit Set Byp Freq Over Track Set Load On Bypass Set Bypass Volt Abnormal Set Load On Bypass Set No Load Set Load O...

Page 51: ...specific meaning a Green the event has appeared and continues b Gray the event has appeared and subsided c Yellow a warning has appeared and continues d Red damage 5 2 6 Operate Touch icon At the bott...

Page 52: ...story associated with the use of the filter exchange dates etc Command keys Battery test Touching icon Allows the system to switch to battery mode for battery testing Ensure bypass is available and b...

Page 53: ...Series User manual COMEX S A 49 220 2 220 0 220 1 The oscilloscope function allows the user to view the voltage waveforms and current on output of system and bypass voltage Keys allows you to zoom in...

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