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69

13 - MAINTENANCE AND CLEANING

Technical Dept. - All rights reserved - Reproduction is prohibited

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Summary of Contents for COMPACT SLIM 15

Page 1: ...INSTALLATION GUIDE GB Translation of original instructions PELLET BOILER COMPACT SLIM 15...

Page 2: ...S AND TECHNICAL CHARACTERISTICS 19 4 UNPACKING 22 5 POSITIONING 23 6 PANEL REMOVAL 26 7 HYDRAULIC CONNECTION 34 8 ELECTRICAL CONNECTION 40 9 FIRST START UP 42 10 MENU ITEMS AND FUNCTION 46 11 SAFETY D...

Page 3: ...he content of this manual is strictly technical and the property of MCZ Group Spa No part of this manual may be translated into other languages adapted or reproduced even in part in other mechanical o...

Page 4: ...omplied with to ensure the product and any electronic appliances connected to it are used correctly and accidents are prevented This appliance can be used by children aged from 8 years and above and p...

Page 5: ...ccumulated unburned pellets in the burner after each failed start up must beremovedbeforelightingagain Checkthattheburneriscleanandpositioned properly before lighting again Shut the stove down in the...

Page 6: ...en contact the competent authorities The product and the cladding must be stored in a dry place and must not be exposed to weathering It is recommended not to remove the feet that support the product...

Page 7: ...low for aperiodof2 two years from the date of purchase attested by a document to serve as proof of purchase invoice and or receipt that shows the name of the vendor and the date on which the purchase...

Page 8: ...c agents natural disasters vandalism electrical discharges fires faults in the electric and or hydraulic system Also excluded from this guarantee are parts subject to normal wear such as seals glass c...

Page 9: ...ut authorisation Allpartsmustbereplacedwithoriginalspareparts WARNINGS FORTHE CORRECT DISPOSAL OFTHE PRODUCT The owner is the sole party responsible for demolishing and disposing of the product This m...

Page 10: ...orsfuelledbywoodorothersolidbio fuels Test installation controlandmaintenance forthermochemical power at the firebox lower than 35kW UNI TS 11278 general technical regulation for the choice of smoke d...

Page 11: ...as that of pellets is 4 9 kW kg To ensure good combustion the pellets must be stored in a dry place and protected from dirt Pellets are usually supplied in 15 kg bags therefore storing them is very co...

Page 12: ...llsorfurniture andwithgoodaircirculation to allow effective ventilation for the appliance The product should be located in an area that allows sufficient space for normal use and maintenance operation...

Page 13: ...4Pa The product may not be installed in rooms used as sleeping areas bathrooms garages or in rooms that present a firehazardingeneral BOILER ROOM Check that the room meets the requirements and provisi...

Page 14: ...the efficiency of the flue checked by an authorised technician Theflueorchimneyisvitaltothecorrectfunctioningofaforceddraftsolidfuelheatingappliance giventhatboilerswithhighperformance have cooler fum...

Page 15: ...check on the data tags of the flue in accordance with EN1856 1 EN1443 the safety distances that must be respected in presence of passing combustible materials and the type of insulating material to b...

Page 16: ...NCE 1 50 metres D 0 50 metres ABOVE HIGHEST POINT E 0 80 metres F REFLUX ZONE FIGURE 4 A MIN 2 60 metres B DISTANCE 1 20 metres C DISTANCE 1 20 metres D 0 50 metres ABOVE HIGHEST POINT E 2 10 metres F...

Page 17: ...lengths of the chimneys shown in the technical data tables are indications for correct installation Any alternative configurations must be correctly dimensioned in accordance with the general method...

Page 18: ...a crucial element for the heating appliance to work properly we recommend a wind proof chimney A see Figure 7 The area of the opening for smoke extraction must be at least double the cross section of...

Page 19: ...or similar seals that can resist the high operating temperatures of the appliance min T200 class P1 The use of flexible metal tubes in fibre cement or aluminium is prohibited For direction changes we...

Page 20: ...n particular the minimum safety distances from combustible materials The previous rules also apply for holes made in walls 2 Oldflue minimumtube 150mmwiththeinclusionof an external access door for chi...

Page 21: ...391 27 1208 776 280 74 98 80 339 1086 1086 280 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS Technical Dept All rights reserved Reproduction is prohibited DRAWINGS AND CHARACTERISTICS COMPACT SLIM 15 DIMEN...

Page 22: ...0 9 7 Recommended draught at Max power 0 10 mbar 10 Pa Recommended draught at Min power 0 05 mbar 5 Pa Smoke mass 10 3 g sec Hopper capacity 57 litres Type of pellet fuel Pellet diameter 6 8 mm and si...

Page 23: ...21 0 100 200 300 400 500 600 0 500 1000 1500 2000 A B 3 DRAWINGS ANDTECHNICAL CHARACTERISTICS Technical Dept All rights reserved Reproduction is prohibited Residual head A Residualhead mbar B Flow l h...

Page 24: ...unit must always be kept in a vertical position when moved and only ever moved using suitable lifting trolleys Pay particular attention to the door and its glass protecting them from mechanical knocks...

Page 25: ...for installation the minimum clearance in front of the product to allow suitable access for cleaning maintenance etc must be 400 mm the minimum permissible distance between the back of the product an...

Page 26: ...LOCKWISETOLOWERTHEPRODUCT TURNTHEFEETANTI CLOCKWISETORAISETHEPRODUCT FOOT ADJUSTMENT The underside of the boiler is fitted with adjustable feet Use a spanner to unscrew the feet to adjust the length a...

Page 27: ...n choose whether to extract the smoke from the rear or the top of the product The product arrives set up with the outlet at the back if you wish to connect the outlet to the top proceed as follows Ope...

Page 28: ...26 C C 6 PANEL REMOVAL REMOVAL OF PANELS Opening side panels The side panels are held closed by a magnet To open them simply pull lightly...

Page 29: ...t All rights reserved Reproduction is prohibited OPENING CLOSINGTHE FIREBOX DOOR ATTENTION Thedoormustbesecurelyclosedfortheboilertoworkcorrectly To open the door insert the hook into the hole in the...

Page 30: ...28 B C A 6 PANEL REMOVAL Upper top Lift top A remove and secure tops B and C Tops B and C are only supported...

Page 31: ...rights reserved Reproduction is prohibited Front central panel First open the door to the firebox then undo the two screws e shown in the figure located in the lower part of the panel Now pull the fr...

Page 32: ...E D 6 PANEL REMOVAL Front side panels Remove the four screws f per panel located three along the side and one on the inside towards the front panel D Now slide out the panels E and place them safely...

Page 33: ...PANEL REMOVAL Technical Dept All rights reserved Reproduction is prohibited Filler panel F Loosen the three screws v and raise the panel F slightly so that screw v comes out of the hole a then slide o...

Page 34: ...32 k u a y j T 6 PANEL REMOVAL Complete top T Remove the three screws u loosen the two screws k and the three screws y until the top T can be removed from the holes a and j...

Page 35: ...e electronic board you must open the side panel remove the two screws p and lower the window If it is necessary to connect external cables to the appliance feed the cables through the hole F on the ba...

Page 36: ...TEM OUTLET 4 3 4 SYSTEM RETURN IMPORTANT CLEANTHEENTIRESYSTEMBEFORECONNECTINGTHEBOILER INORDERTOREMOVEALLRESIDUEANDDEPOSITS Always install shutters in the system leading to the boiler so as to disconn...

Page 37: ...nnect the hydraulics to the side of the boiler To do this you must remove the plate K from the right side of the boiler by removing the five screws g fig 1 acquire the optional hydraulic kit V fig 2 r...

Page 38: ...36 n V r 7 HYDRAULIC CONNECTION FIGURE3 FIGURE4...

Page 39: ...ling pressure of the system at cold and the pre inflation pressure of the expansion tank must be the same In open vessel heating systems direct contact between circulating liquid and air is allowed Du...

Page 40: ...stem Thisoperationmustbeperformedwhenthesystemiscool Thepressuregaugeonthesystemenablesyoutoreadthepressureinthecircuit To fill the system the hydraulic kit is equipped with a tab with a stop valve so...

Page 41: ...on irreparably damages the heat exchanger The lack of a device to prevent this invalidates the guarantee A higher return temperature reduces the formation of condensation of the fumes and extends the...

Page 42: ...liance with certain essential rules like do not touch the appliance with wet and or damp parts of the body and or when barefoot do not pull on the electrical cables do not expose the appliance to the...

Page 43: ...bottomyoucanaccesstheelectricalconnectionfortheboilerandthevariouselectricalconnections on the board Insert the power cable into the socket below the boiler s power switch A feed the cable through the...

Page 44: ...without any ash incrustations If no anomaly is found during this inspection there may be a problem with the product components or installation may not be correct REMOVETHEPELLETSFROMTHEBRAZIERANDCONT...

Page 45: ...remely important to make sure the boiler does not reach high temperatures straight away but to increase the temperature gradually using low power at first This will prevent damaging the ceramic or ser...

Page 46: ...of the boiler and pour in the pellets Automatic Loading with remote tank of 100 200 or 400 kg optional see accessories Atthebackoftheboiler removetheperforatedpanel U andattachtheduct V fortheaddition...

Page 47: ...ailed ignitions What to do in the event of alarms in particular those generated when the appliance runs out of fuel How to maintain the appliance correctly and the importance of carrying out these tas...

Page 48: ...ramming functions 7 Display MAIN MENU Press key 3 menu to access The options accessed are Date andTime Timer Sleep only when boiler is on Settings Info Date and time configuration Configure the time a...

Page 49: ...activate P1 press and select ON press the Menu key to confirm At this point the start time is 00 00 Press the key to set the start time and press the menu key to confirm Next the proposed stop time i...

Page 50: ...key turns on the boiler the boiler then stops automatically at the next time of the timer SLEEP FUNCTION main menu Sleep may be activated only when the boiler is on and allows you to quickly set a ti...

Page 51: ...g emissions in field o System configuration factory settings system 02 p Season q Technical menu NOTE Some of the options listed above cannot be enabled in certain system configurations a Language Sel...

Page 52: ...it must be provided by the user The temperature of the boiler can also be controlled by an external thermostat in the room It should be positioned centrally in the room where the boiler is installed...

Page 53: ...in the Settings menu During this phase the panel alternates between displayingONwithasmallflameandCrono ifactive Ecoactive TheminutescountingdowntotheEcoStopareshownatthetopofthe display Theflamemove...

Page 54: ...0 on the factory setting 3 An increase of 15 on the factory setting Edit the recipe as follows Press the menu key Use the arrow keys to scroll through and select Settings Press menu to confirm Scroll...

Page 55: ...down 3 way valve the 3 way valve is activated for a fixed test period of 1 minute during which the panel displays the countdown in seconds Enable the Component test function only with boiler off as fo...

Page 56: ...enables the auto eco function cannot be deactivated The room temperature probe external thermostat are ignored Modify the function as follows Press the menu key Use the arrow keys to scroll through an...

Page 57: ...iguration Description 1 Room temperature control via boiler s on board probe or by enabling external thermostat FACTORY SETTING 2 Room temperature control via boiler s on board probe or enabling exter...

Page 58: ...56 1 3 7 8 5 5 4 11 6 10 9 2 V 1 7 5 5 3 12 4 8 11 6 9 2 V 10 MENU ITEMS AND FUNCTION CONFIGURATION 2 CONFIGURATION 3...

Page 59: ...57 3 2 5 5 17 13 11 4 4 15 14 7 6 1 V 10 MENU ITEMS AND FUNCTION Technical Dept All rights reserved Reproduction is prohibited CONFIGURATION 4...

Page 60: ...4 ZONEVALVE 5 HEATING BODIES 6 HOT SANITARYWATER 7 DOMESTIC COLDWATER 8 SANITARYWATER BOILER 9 DIVERTERVALVE 10 BOILERTHERMOSTAT 11 THERMOSTATIC MIXERVALVE 12 NTC PROBE 10 k 3434 SANITARYWATER 13 HEA...

Page 61: ...to the System configuration by the room temperature probe located at the back of the appliance see img by the external thermostat by the temperature of the water in the boiler or by the NTC probes ELE...

Page 62: ...mperature is set at 20 C To change this setting follow the instructions in the adjustments menu do the same tosettheheatingwatertemperatureandthespeedoftheventilationfan Toactivateanexternalthermostat...

Page 63: ...o turn off OFF Stand by ELECTRICAL SAFETY Theboilerisprotectedagainstviolentchangesincurrentbyageneralfuselocatedinthecontrolpanelatthebackoftheboiler Otherfuses that protect the electronic boards are...

Page 64: ...iance Boiler stop The following conditions may cause the product to be stopped Overheating of the structure and pellet hopper Overheating of the water in the boiler High pressure of the outlet fumes r...

Page 65: ...e alarm persists contact the service centre A04 Smoke overtemperature The set smoke threshold has been exceeded Reduce the load of pellets SETTINGS menu Pellet recipe A05 Pressure switch alarm Fumes p...

Page 66: ...nimum speed until the temperature falls BLACKOUT with boiler ON In the event of a blackout the boiler does the following Blackout of less than 10 continues the work in progress After a loss of power o...

Page 67: ...it is fundamental to guarantee that the product is installed in compliance with standards in force Furthermore it is of the utmost importance to respect the following simple rules Every time the braz...

Page 68: ...sidue in the brazier before each start up Only if ash is completely cold may a vacuum cleaner be used to remove it In this case use a suitable vacuum cleaner to remove small sized particles REMEMBER T...

Page 69: ...tarts the smoke extractor on the maximum setting to expel the soot that becomes dislodged when the exchanger is cleaned Clean the pipe unit Using the hook provided shake the rods located beneath the c...

Page 70: ...emoval loosen the 4 M6 screws x on the right and left and lift the cover V fig 3 The three pipes have now been extracted fig 4 Using a rod or a brush for cleaning bottles clean inside the pipe unit an...

Page 71: ...69 13 MAINTENANCE AND CLEANING Technical Dept All rights reserved Reproduction is prohibited Figure5 Figure4...

Page 72: ...andtakeoutthetray H Cleanthebrazierandtrayremovinganyashandvacuumanyashor soot that may have accumulated under the tray Check the seal of the door seal and replace it if necessary This general cleanin...

Page 73: ...ed Reproduction is prohibited CLEANING OFTHE SMOKE EXTRACTOR COMPARTMENT Open the access panel on the right side and remove the two screws s at the bottom right Lower the window L and use the vacuum c...

Page 74: ...up the boiler at the beginning of the season if the control panel display fails to light up when you press the power switch located on the back of the boiler it could mean that the service fuse needs...

Page 75: ...tray with the vacuum cleaner Cleaning the ash tray Cleaning the fire door porthole Cleaning pipes Cleaning lower ash tray Cleaning the outlet T outside the boiler Cleaning the exchangers and removing...

Page 76: ...ethecircuitboard The fire goes out or the boiler stops automatically The pellet hopper is empty Fill the hopper with pellets The pellets are not fed See the previous anomaly The pellet temperature saf...

Page 77: ...ecombustionchamberandthesmoke duct Check that the entry of air is not obstructed Damp or unsuitable pellets Change the type of pellets Faulty smoke evacuation motor Checkthemotorandreplaceit ifnecessa...

Page 78: ...and clean the boiler Insufficient stove power Check that the boiler is properly sized for the requirements of the system Poor pellet quality Use quality pellets Condensation in boiler Incorrect temper...

Page 79: ...LER CONNECTION TERMINAL 12 AUGER 13 SMOKETEMPERATURE PROBE 14 EXTERNALTHERMOSTAT CONNECTION TERMINAL 15 ROOMTEMPERATURE PROBE 16 PUFFER BOILER PROBE CONNECTION TERMINAL 17 BOILERWATERTEMPERATURE PROBE...

Page 80: ...REV 3 8901305300 04 02 2016 Via La Croce n 8 33074Vigonovo di Fontanafredda PN ITALY Telephone 39 0434 599599 r a Fax 39 0434 599598 Internet www mcz it e mail info red mcz it...

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