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Record Power TS200C, Original Instruction Manual

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Record Power TS200C Original Instruction Manual Download Page 8

4. Saw Unit Assembly

1

CAUTION

Many of the items are very heavy. We recommend 

that assistance is sought before trying to lift the 

larger components.

4.1 Identification of saw unit components

1. 2 x Long mid brace supports
2. 2 x Short mid brace support
3. 2 x Long top brace supports
4. 2 x Short top brace supports 
5. 4 x Legs

6. 1 x Saw unit

7. 1 x Sliding table

8. 1 x Mitre fence seat

9. 1 x Mitre fence

10.  1x Connector

11. 1 x Jubilee clip

12. 1 x Extraction port

13. 1 x Mains cord

14. 1 x Push stick

15. 1 x Crown guard      

16. 1 x Aluminum fence & fence carrier

17. 1 x Rip fence scale & extrusion

18. 1 x Extraction hose support w/mounting parts

19. 1 x Front fence bar

20. 1 x Rear rail

21. 2 x Handwheel

22. 1 x Extraction hose

23. 1x Workpiece block

24. 1x Loose bag 1

25. 1x Loose bag 2

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Summary of Contents for TS200C

Page 1: ...FETY GUIDELINES Always follow the instructions provided with the manual Always wear safety glasses when using woodworking equipment Always disconnect the power before adjusting any equipment Failure to observe proper safety procedures and guidelines can result in serious injury WARNING Do not allow familiarity gained from frequent use of your machine and accessories to become commonplace Always re...

Page 2: ... Saw Unit Assembly page 8 5 Rip Fence Assembly page 15 6 Final Assembly page 17 7 Connection Of The Electricity Supply page 18 8 Operation Sawing Practice page 19 9 Dust Extraction page 23 10 Maintenance page 24 11 Parts Diagrams page 26 12 Parts List page 26 Consumable Spare Parts Quick Find Part Description Part Number Table insert Blade guard Blade guard extraction hose Riving knife Handwheel F...

Page 3: ...ic cords periodically and if damaged have them repaired by an authorized service facility or qualified electrician Inspect extension cords if used periodically and replace if damaged Always use properly rated extension cord 16 Disconnect Machine When not in use before servicing changing blades etc disconnect the machine from the power supply 17 Never leave machine running unattended Turn power off...

Page 4: ...e selection of the saw blade is suitable for the material to be cut 11 If the electrics are damaged parts must only be replaced by a qualified electrician 12 Never use a long extension cable 13 Always use a push stick and keep hands clear of the blade 14 Never remove the crown guard or riving knife These are there to protect the user 15 WARNING LABELS It is important that labels bearing Health Saf...

Page 5: ...s misuse or alteration or repair of the product without our approval 2 2 5 This product has been purchased by you and not used for hire purposes 2 2 6 This Guarantee extends to the cost of carriage incurred by you returning the product to Record Power as long as it is demonstrated that the defect falls within the terms of this Guarantee and you follow the claims procedure as outlined below 3 CLAIM...

Page 6: ...sable that before unpacking to have plenty of paper towels or cloths available to clean off the rust preservative Contents of the shipment 1 TS200C Table Saw 2 Sliding Table 3 Wheel kit optional accessory 4 Right hand extension table optional accessory 2 3 4 ...

Page 7: ...ensions not including the sliding carriage 900mm height x 625mm width x 675mm length Dimensions of sliding beam 1050mm length x 215mm width Sliding carriage stroke max sheet capacity 620mm Recommended length of workshop space full stroke at sheet capacity 1620mm approx A Extraction Hose B Blade C Crown Guard D Rip Fence E Main Table F Blade Raise fall G Switch Unit I Extension Table J Blade Tilt K...

Page 8: ... Legs 6 1 x Saw unit 7 1 x Sliding table 8 1 x Mitre fence seat 9 1 x Mitre fence 10 1x Connector 11 1 x Jubilee clip 12 1 x Extraction port 13 1 x Mains cord 14 1 x Push stick 15 1 x Crown guard 16 1 x Aluminum fence fence carrier 17 1 x Rip fence scale extrusion 18 1 x Extraction hose support w mounting parts 19 1 x Front fence bar 20 1 x Rear rail 21 2 x Handwheel 22 1 x Extraction hose 23 1x W...

Page 9: ...top brace supports and fix the to the legs as shown Fig 4 3 4 Continue in this way until all of the legs and top brace supports have been fitted Fig 4 4 5 Locating holes a third of the way down each leg are for securing the mid brace supports Fix the long mid brace supports to the frame using the nuts bolts and washers Fig 4 5 6 Finally fit the short mid brace support to one of the shorter sides F...

Page 10: ...previous Fig 4 7F 5 Now pass the remaining axle through the rear of the stand and hook the brace support bar with washer and pin as previous Fig 4 7G 6 The operating frame can now be fitted to the axle and secured to the opposing rear leg with the other brace support bar washer and pin Ensure when this operating frame is fitted that it sits below the operating frame pedal Fig 4 7H 7 Once the frame...

Page 11: ...tion port over the end of the hose and clip into place Fig 4 10 3 Secure the extraction connector to the end of the hose using the jubilee clip Fig 4 11 Fig 4 9A 4 7 Fitting the sliding table 1 Before fitting the sliding table onto the table saw Check if the saw blade is square to the table 2 Wind the blade up through the table slot Check if the blade is parallel with the table slot and make sure ...

Page 12: ...just the height of the two inside wheels Adjust the height of the guide wheels to the correct position with a screwdriver and a wrench Fig 4 16 3 To adjust the height of the outside wheels loosen the nut at the end of wheel shaft with a screwdriver and a wrench through the adjusting window Then adjust the self lock nut to achive the correct height with a wrench Fig 4 17 4 Saw Unit Assembly cont Fi...

Page 13: ...nd a flat wooden block and tap down on the extension table Fig 4 25A until level with the main table Fig 4 25B When tapping the block strike as close to the seam between the tables as possible TIP The success of the table levelling procedure largely depends on the adjustment of the mounting bolts The smaller the movement required the tighter the bolts should be However the whole procedure really d...

Page 14: ...4 Saw Unit Assembly cont 4 9 Fitting the crown guard Hook the crown guard into the keyway on top of the riving knife Fig 4 28 and tighten into position Fig 4 29 Fig 4 28 Fig 4 29 ...

Page 15: ...ence bar onto the table Fig 5 1A and fix with the two fence fixing bar nuts and washers four fence fixing bar nuts and washers for optional table extension bar With those nuts and washers in place on the other side of the table Fig 5 1B Secure the fixing Fig 5 2A but do not fully tighten yet as they may need to be adjusted later in the setup process 5 3 Fixing the fence scale Locate fence scale on...

Page 16: ...s accordingly If the fixing nuts have been tightened these will need slackening off before this adjustment can be made 5 6 Fence alignment 2 Check that the fence is 90 degrees to the table using a suitable square If no adjustment is needed fully tighten the fence bar nuts If adjustment is required this is achieved by raising or lowering either side of the fence rail until the fence itself is 90 de...

Page 17: ... in the rear main table or optional table extension Fig 6 1 2 Now attach one end of the hose to the crown guard Fig 6 2 3 Hook the hose over the hose support and feed underneath the table to connect with the main extraction outlet Fig 6 3 Fig 6 1 U piece Hose support Fig 6 2 Fig 6 3 Main extraction outlet 16 17 ...

Page 18: ...or any reason the wires in the mains lead are coloured in accordance with the following code Green and yellow Earth Blue Neutral Brown Live As the colours of the wires in the mains lead may not correspond with the coloured markings identifying the terminals on your plug proceed as follows The wire coloured green and yellow must be connected to the terminal marked E or by the earth symbol or colour...

Page 19: ...e for the job depending on the type of material and the cut to be made see table 2 page 31 Fig 8 1 8 Operation Sawing Practice TABLE 1 Basic applications RIPPING When the timber is cut with the grain use the rip fence for this application CROSS CUTTING When the timber is cut across the grain use either mitre fence or sliding carriage for this application PANEL SIZING Dimensioning man made sheet ma...

Page 20: ...woods Suitable for cross cutting both soft and hardwoods provides protection from kickback Suitable for cross cutting and gives a fine finish on man made sheet material and laminates Suitable for cross and cutting gives a fine finish on man made sheet material and laminates Triple chip teeth reduce breakout on the material When choosing a blade for a table saw always ensure that it is a hard bodie...

Page 21: ...st 300mm of a longer cut the leading hand should never be closer than is necessary to the front of the saw and hands should never be in line with the saw blade A push stick should always be used to remove the cut piece from between the saw blade and fence Setting The Saw Guard The saw guard should be adjusted as close to the workpiece as possible Fig 8 8 Setting The Rise Fall The rise and fall mus...

Page 22: ...g 9 14 the timber has space to move into as the cut is made Kickback is now far less likely occur as the timber isn t being forced into the upward moving blade Pull saw The TS200C features a pull saw function which is ideal for cross cutting small workpieces accurate repetitive cuts can easily and safely be achieved The first aspect which should be understood is the mitre fence hold down clamp Fig...

Page 23: ...tent use i e must be switched off for 20 minutes per hour RSDE2 High Filtration Dust Extractor Drum type extractor 50 litre capacity single 1kw motor suitable for intermittent use i e must be switched off for 20 minutes per hour RSDE3 High Filtration Dust Extractor Bag type extractor 80 litre capacity single 1kw motor suitable for intermittent use i e must be switched off for 20 minutes per hour D...

Page 24: ...lade and be tight up against the spindle housing creating an anchor to turn against Fig 11 4 6 Remove the nut washer and bush from the blade spindle Fig 11 6 NOTE Take care not to drop the nut down into the unit 7 It is now possible to remove the blade from the spindle Fig 11 7 The blade can now be replaced 8 Feed the new blade on to the spindle ensuring that it is seated firmly on the hub 9 Repla...

Page 25: ...sioning the belt 1 When tensioning the belt the three motor mounting bolts must be slackened Fig 11 10A and Fig 11 10B 2 Slacken the three bolts and pivot the motor to the right to increase tension Fig 11 13 When desired tension is achieved retighten the three bolts to secure the setting 24 25 Fig 11 10A Fig 11 10B Bolt 1 Bolt 2 Bolt 3 Fig 11 13 ...

Page 26: ...12 Parts Diagrams ...

Page 27: ...12 Parts Diagrams cont 26 27 ...

Page 28: ...12 Parts Diagrams cont ...

Page 29: ...12 Parts Diagrams cont 28 29 ...

Page 30: ...12 Parts Diagrams cont ...

Page 31: ...5 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Tube Quill tube I Screw M8X20 square nut Flat washer Spring washer 8 Angle rotating shaft Tube circlip Dust collecting tube Motor Motor pulley Washer Big washer Hex bolt Motor mounting plate Gear rod Circlip 12mm Circlip 22mm Bearing Bearing base Screw Big handwheel Wheel handle Screw Screw Rod Hex socke...

Page 32: ... Nut M8 Wheel Roll pin 3x35 Flat washer 10 Shaft 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 Position bracket Fence Carriage bolt M6X30 T bracket Mitre gauge Countersunk head screw M6X70 Nut Right end cap Tapping screw S...

Page 33: ...AGE DIRECTIVE 2006 95 EC ELECTROMAGNETIC 2004 108 EC COMPATIBILITY DIRECTIVE EN 55014 1 2006 EN 61000 3 2 2006 EN 61000 3 3 1995 A1 A2 EN 55014 2 1997 A1 and conforms to the machinery example for which the EC Type Examination Certificate No BM50170597 AN50170595 AE50103166 has been issued by TUV Rheinland Product Safety GmbH at Am Grauen Stein D 51105 Cologne Germany and complies with the relevant...

Page 34: ...Notes ...

Page 35: ...Notes ...

Page 36: ...ll range of Record Power products Woodworking Machinery Craft Accessories DVDs Accessories Finishes and Waxes Blades In association with Woodturning Projects Mantle Clock by Alan Holtham In association with Woodturning Techniques An Introduction to Spindle Turning by Alan Holtham In association with Step by Step Guide Finishing on the Lathe by Alan Holtham Buyer s Guide Series The essential guides...

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