Finned copper tube gas boilers & water heaters – Boiler Manual
40
START-UP REPORT
DATE :
JOB NAME:
T E C HNI C IAN:
L OCATION:
CO MPANY :
MODEL
CATEGORY:
:
PH O NE N U MBER :
S ERIAL # :
PRE -STA
TT R T UP CHE CK LIST
NO VISIBLE DAMAGE TO UNI T
INLET AIR FILTER IN S TALLED AND C LEA N
P IPING PROPERLY CONNECTE D
PROPER SERVICE CLEARANCES PROVIDE D
B O ILER CIRC U LAT O R WIRE D
P UMP RUNNING, HEAT EX C HANGER FUL L
V ENT / STACK C O NNECTE D
GAS LINES PURGED, N O LEAKS, N O MISSING TEST
P L U G S
BOILE R STA
TT R T UP S E Q U E N C E
Note: Locate the AA terminals and minimum hold switch in the bottom-right of the electrical panel on the main
HeatNet board. Also locate the manometer test mani f old in the bottom o f the electrical panel .
Disable an y external call f or heat and toggle the remote/local switch to REMOTE .
1 .
T oggle the LOW FIRE switch to c y cle the boiler then hold at trial f or pilot ignition .
2 .
S et pressure to 3–3.5" w.c. (flame signal should read 5.0 VDC).
3.
Release boiler to main flame trial for ignition.
4 .
C heck for stable flame.
5 .
Record combustion and manifold pressure at minimum firing rate.
6.
J um p er the AA terminals to force 100% input .
7.
Record combustion and manifold pressure.
8.
R emove the AA j umper to place the boiler at minimum rate .
9 .
Make any final adjustments on low fire.
1 0.
C heck all combustion results using a calibrated flue gas anal y zer .
11 .
R e l ease t h e LOW FIRE switc h to p l ace b oi l er in stan dby.
12 .
In addition to completing the Fusion/Futera III start-up report, complete the control set-up information in
the rear of the HeatNet manual.
