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SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 4

3.   Ensure that the floor is structurally sound and will 

support the weight of the boiler/water heater. 

NOTE: Never install a Series 8800 or 8900 boiler/

water heater on a concrete floor that contains wires, 

cables, water pipes or hoses. This boiler/water 

heater is designed for noncombustible floors only! 

Never install this boiler/water heater on combustible 

materials or carpeting even if a non-combustible 

foundation material is placed over them!

4.   Locate the boiler/water heater in an area that will 

prevent water damage to adjacent construction 

should a leak occur or during routine maintenance. 

If such a location doesn’t exist, a suitable drain pan 

that’s adequately drained must be installed under 

the unit. The pan must not restrict the flow of 

combustion air to the unit.

5.   DO NOT place this boiler/water heater in a location 

that would restrict the introduction of combustion air 

into the unit or subject it to a negative pressure, see 

“GENERAL VENTING GUIDELINES”.

6.   NEVER place this boiler/water heater in a location 

that would subject it to temperatures at or near 

freezing.

WARNING: Never store combustible materials, 

gasoline or any product containing flammable vapors 

or liquids in the vicinity of the boiler/water heater.  

Failure to comply with this warning can result in an 

explosion or fire causing extensive property damage, 

severe personal injury or death!

COMBUSTION AIR & VENTILATION

WARNING: This boiler/water heater must be 

supplied with combustion air in accordance with 

Section 5.3, Air for Combustion & Ventilation, of 

the latest revision of the National Fuel Gas  

Code, ANSI Z223.1/ NFPA 54 and all applicable 

local building codes. Canadian installations  

must comply with CAN/ CGA B149.1 or .2 

Installation Code for Gas Burning Appliances 

and Equipment, or applicable provisions of the 

local building codes. Failure to provide adequate 

combustion air for this boiler/water heater can 

result in excessive levels of carbon monoxide 

which can result in severe personal injury or 

death!

To operate properly and safely this boiler/water heater 

requires a continuous supply of air for combustion.  

NEVER store objects on or around the boiler/water heater!

CAUTION: Combustion air contaminated with 

fluorocarbons  or  other  halogenated  compounds 

such as cleaning solvents and refrigerants will 

result in the formation of acids in the combustion 

chamber. These acids will cause premature failure 

of the boiler/water heater voiding the warranty!

CAUTION: If the boiler/water heater is operated 

while the building is under construction it MUST be 

protected from wood, concrete, sheet rock and 

other types of dust. Failure to properly protect the 

unit from construction dust will damage the unit 

voiding the warranty!

All Air From Inside The Building

If the boiler/water heater is to be located in a confined 

space minimum clearances listed in Table 1 or 1A must 

be maintained between the boiler/water heater and any 

combustible construction. When installed in a confined 

space, Figures 1, 2, 3, 4 and 5, two permanent openings 

communicating with an additional room(s) are required. 

The combined volume of these spaces must have 

sufficient volume to meet the criteria for an unconfined 

space. The total air requirements of all gas utilization 

equipment, fireplaces, wood stoves or any type of 

exhaust fan must be considered when making this 

determination. Each opening must have a minimum free 

area of 

1 in

2

/1000 Btu/hr

2200 mm

2

/kW

 based on the 

total input rating of 

ALL

 gas utilization equipment in the 

confined  area.  Each  opening  must  be  no  less  than 

 

100 in

2

64,516 mm

2

 in size. The upper opening must  

be within 

12 in

305 mm

 of, but not less than 

3 in

,  

76 mm

 from, the top of the enclosure. The bottom 

opening must be within 

12 in

305 mm

 of, but not less 

than 

3 in

76 mm

 from, the bottom of the enclosure.

All Air From Outside The Building

When  installed  in  a  confined  space  two  permanent 

openings communicating directly with, or by ducts  

to, the outdoors or spaces that freely communicate with 

the outdoors must be present. The upper opening must 

be within 

12 in

305 mm

 of, but not less than 

3 in

 

76 mm

 from, the top of the enclosure. The bottom 

opening must be within 

12 in

305 mm

 of, but not less 

than 

3 in

76 mm

 from, the bottom of the enclosure.

Where directly communicating with the outdoors  

or communicating with the outdoors through vertical 

ducts, each opening shall have a minimum free area  

of 

1 in

2

/4000 Btu/hr

550 mm

2

/kW

 of the total input 

rating of all of the equipment in the enclosure.

Summary of Contents for 8800 Series

Page 1: ...tion dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be oper...

Page 2: ...not followed exactly a fire or explosion may result causing property personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any...

Page 3: ...for the job The Net Ratings specify the equivalent amount of direct copper radiation that the unit can supply under normal conditions Also ensure that the unit has been set up for the type of gas ava...

Page 4: ...store objects on or around the boiler water heater CAUTION Combustion air contaminated with fluorocarbons or other halogenated compounds such as cleaning solvents and refrigerants will result in the f...

Page 5: ...he free area necessary to meet the make up air requirements of the enclosure consideration must be given to the blockage effects of louvers grills and screens Screens must have a minimum mesh size of...

Page 6: ...age 6 Figure 2 Vertical Venting Using A Masonary Chimney And Inside Air 8900 8800 Series Figure 3 Dual Flue Outlets And Inside Air 8900 8800 Series 10 FT 3 1 m 3 FT 1 m 5 FT 1 52 m 3 FT 1 m 10 FT 3 4...

Page 7: ...10FT 3 1 m 3 FT 1 m 5 FT 1 52 m PITCH PIPE DOWN TOWARDS TERMINAL CAP 1 4 IN PER FOOT 20MM M OF RUN TO ALLOW FOR CONDENSATE DRAINAGE BUILDING OVERHANG 4 FT 1 2 M MAX 3 FT 9 m 1 5 FT 0 5m MINIMUM DISTAN...

Page 8: ...nce is connected to the same chimney flue the flue must be large enough to safely vent the combined output of all the appliances WARNING If an appliance using any type of a mechanical draft system ope...

Page 9: ...ord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de cuisin re et les ventilateurs des salles de bain S assurer que ces ventilateurs fonctionnent la vitesse ma...

Page 10: ...low switch must be installed in the supply piping adjacent to the boiler outlet connection CAUTION Failure to properly install the flow switch may result in damage to the boiler water heater heat exch...

Page 11: ...1900 2000 2400 2800 3200 3600 4000 Model Table 7 Temperature Rise Table 2 Pass Headers 35 F 0 4 0 7 1 1 1 6 2 4 3 3 4 4 5 8 4 1 6 8 34 3 40 8 47 6 54 4 61 6 68 0 75 2 81 6 88 8 95 3 131 2 157 4 183 7...

Page 12: ...n Water Temperatures To prevent the problems associated with condensation of the products of combustion due to low return water temperatures a primary secondary piping system with a bypass and bypass...

Page 13: ...onfiguration and valving Check with local codes and ordinances for specific requirements NOTES 1 Boiler circuit piping must be sized large enough to handle maximum flow through unit 2 Boiler pump size...

Page 14: ...ler circuit piping must be sized large enough to handle maximum flow through unit 4 All boilers furnished with factory mounted outlet water temperature gauge 5 Boiler pump purging required Use termina...

Page 15: ...on and or a level of dissolved solids exceeding 350 ppm will require a recalculation of the pump size and temperature rise Acupro nickel heat exchanger may also be required The manufacturer should be...

Page 16: ...loyed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting the flow rate through the heat exchanger Thermomet...

Page 17: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Table 9 8900 Pumping Performance Requirement Table Table 10 8800 Pumping Performance Requirement Table...

Page 18: ...formance Table before making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Cod...

Page 19: ...on site call the nearest RBI representative to resolve the problem NOTE A minimum gas supply presssure of 6 in 152 mm W C natural or 11 in 279 mm W C propane and maximum 14 in 356 mm W C natural or pr...

Page 20: ...diagram supplied with the boiler water heater for proper wiring connections GENERAL OPERATION WARNING Before proceeding read and fully understand the instructions contained in this manual Do not attem...

Page 21: ...pas vous servir des t l phones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez rejoindre le fourni...

Page 22: ...reil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz inches W C mm W C Natural 3 5...

Page 23: ...anifold pressure tap plug CAUTION Never force the regulator adjustment screw beyond the stop limits or damage to the regulator will occur PROPANE GAS Optimum results are obtained when the boiler water...

Page 24: ...water is 130 F 54 C The operating control should be set to the lowest setting that will satisfy the consumer s needs WARNING Setting the thermostat or operation control too high can result in scaldin...

Page 25: ...osion or other deposits that would impair the boiler water heater s performance Refer to page 29 8900 or page 38 8800 for component identification Combustion Chamber Inspection 1 Remove the left or ri...

Page 26: ...the GENERAL OPERATION and CHECKING AND ADJUSTMENTS sections of this manual for reference 1 Check the thermostat or operating controls for proper operation 2 A float type low water cutoff device must...

Page 27: ...ose or broken wire between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused...

Page 28: ...f valve is properly sized for the system never exceed 160 psi Expansion tank is waterlogged Ensure expansion tank is properly sized for the system Expansion tank is isolated Ensure valve between expan...

Page 29: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 29 PARTS LIST MODELS 420 1900 36 33...

Page 30: ...12 12 12 12 12 12 12 12 12 12 12 12 12 Nut Inlet Outlet Return Headers ASME 57 0492 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 NS Burner Shield 03 0092 1 03 0093 1 03 0094 1 03 0095 1 03 0096 1 03 0...

Page 31: ...2 2 2 2 2 2 2 2 2 2 2 2 2 NS Bracket Refractory Lower End 03 0307 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 18 End Refractory Panel Left Right 05 0001 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 19 Center Refractory Panel 05...

Page 32: ...0 0186 1 70 0187 1 70 0188 1 70 0189 1 70 0190 1 70 0191 1 NS Upper Rear Refractory Channel 70 0162 1 70 0163 1 70 0164 1 70 0165 1 70 0166 1 70 0167 1 70 0168 1 70 0169 1 70 0170 1 70 0171 1 70 0172...

Page 33: ...5 1 70 0086 1 Heat Exchanger Assembly Cupronickel 70 0087 1 Cast Iron Headers 70 0088 1 70 0089 1 70 0090 1 70 0091 1 70 0092 1 70 0093 1 70 0094 1 70 0095 1 70 0096 1 70 0097 1 70 0098 1 70 0099 1 70...

Page 34: ...70 0108 1 70 0109 1 70 0110 1 70 0111 1 70 0112 1 70 0113 1 70 0114 1 70 0115 1 70 0116 1 Heat Exchanger Assembly Cupronickel 70 0117 1 Bronze Headers 70 0118 1 70 0119 1 70 0120 1 70 0121 1 70 0122 1...

Page 35: ...r 70 0132 1 70 0133 1 70 0134 1 70 0135 1 70 0136 1 70 0137 1 70 0138 1 70 0139 1 70 0140 1 70 0141 1 70 0142 1 70 0143 1 70 0144 1 70 0145 1 70 0146 1 30 Tube Bundle Cupronickel 70 0147 1 70 0148 1 7...

Page 36: ...631 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ignitor PSE NA185 LP 70 0632 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 33 Solenoid Valve w Regulator NG 24V 11 0373 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solenoid Valve w Regulator LP 24...

Page 37: ...1 1 1 1 1 1 1 1 1 1 1 41 Orifice 29 NG 10 0016 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 47 LP 10 0009 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 NS Pressure Relief Valve 50 13 0040 1 1 1 1...

Page 38: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 38 PARTS LIST MODELS 2000 4000 22 7 36 33 30 8 6 39 42 18 21 25 19 21a...

Page 39: ...1 70 1738 1 1 13 13a Burner Tube Aluminized Steel 10 0256 19 23 27 30 34 38 Burner Tube Aluminized w Bracket 70 1851 1 1 1 2 2 2 Burner Tube Stainless Steel 10 0258 19 23 27 30 34 38 Burner Tube Stain...

Page 40: ...Upper Right Left Refractory Support 03 1161 2 2 2 2 2 2 NS Tube Bundle Copper 70 1696 1 70 1697 1 70 1698 1 70 1699 1 70 1700 1 70 1701 1 Tube Bundle Cupronickel 70 1702 1 70 1703 1 70 1704 1 70 1705...

Page 41: ...1003 CSD 1 Only 16 0058 1 1 1 1 1 1 BTC Staging Control 4 Stage 14 0307 1 1 1 1 1 1 NS Alarm Board CSD 1 16 0023 1 1 1 1 1 1 37 Transformer 50 VA 15 0007 1 1 1 1 1 1 Transformer 75 VA 15 0008 1 1 1 1...

Page 42: ...ve 125 30 0364 1 1 Pressure Relief Valve 125 13 0009 1 Pressure Relief Valve 125 13 0003 1 1 Pressure Relief Valve 125 13 0053 1 NS Tridicator 13 0305 1 1 1 1 1 1 NS Thermometer HB 13 0302 1 1 1 1 1 1...

Page 43: ...ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GASVENTDIRECTLYBELOW KEEPCLEAROFALL OBSTRUCTIONS g INSPECTION Thestateorlocalgasinspectoroftheside w...

Page 44: ...hrough the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degre...

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