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SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 20

Whenever the gas supply piping is pressure tested the 

boiler/water heater gas controls must be protected.  

If the test pressure is equal to, or less than 

1/2 psig

3.5 kPa isolate the boiler/water heater by closing it’s 

manual shut off valve, see Figure 14. If the test pressure 

is greater than, or equal to 

1/2 psig

3.5 kPa

, disconnect 

the boiler/water heater and its individual shut-off valve.

ELECTRICAL WIRING

Electrical Power Connections

CAUTION: Label all wires prior to disconnection 

when servicing controls. Wiring errors can cause 

improper and  dangerous operation! Verify proper 

operation after servicing!

ATTENTION.  Au  moment  de  l’entretien  des 

commandes,  étiquetez  tous  les  fils  avant  de  les 

débrancher. Des erreurs de câblage peuvent 

entraîner un fonctionnement inadéquat et 

dangereux.  S’assurer  que  l’appareil  fonctionne 

adéquatement une fois l’entretirn terminé.

The electrical connections to this boiler/water heater 

must be made in accordance with all applicable local 

codes and the latest revision of the National Electrical 

Code, ANSI /NFPA-70. Installation should also conform 

with CSA C22.1 Canadian Electrical Code Part I if 

installed in Canada. 

Install a separate 120 volt 15 amp circuit for the boiler/

water heater. A shut-off switch should be located at the 

boiler/water heater. The boiler/water heater must be 

grounded in accordance with the authority having 

jurisdiction, or if none, the latest revision of the National 

Electrical Code, ANSI/NFPA-70.

Line voltage field wiring of any controls or other devices 

must conform to the temperature limitation of type T wire 

at 

95°F

35°C

 above room temperature. Use copper 

conductors with a minimum size of #14 awg.

Refer to the wiring diagram supplied with the boiler/

water heater for proper wiring connections.

GENERAL OPERATION

WARNING: Before proceeding read and fully 

understand the instructions contained in this 

manual. Do not attempt to operate this boiler/

water heater if it has not been installed in 

accordance with the guidelines set forth in this 

manual. Failure to comply with this warning can 

result in extensive property damage, severe 

personal injury or death!

Should overheating occur or the gas supply fail to shut 

off, turn off the manual gas control valve to the 

appliance. Do not interrupt water flow through the boiler/

water heater.

En  cas  de  surchauffe  ou  si  l’alimentation  en  gaz  ne 

s’arrête pas, fermez manuellement le robinet d’arrêt de 

l’admission de gaz.

Hydronic Heating Boilers

Open the make-up water valve and slowly fill the boiler 

and all of the radiation with water. Ensure that all bleed 

and drain valves are closed.

Adjust the make-up water pressure regulator so a 

minimum 

12 psig

82.7kPa

 system pressure is 

maintained at the highest point in the system piping. If  

a make-up water pump is used adjust it to maintain a 

minimum 

12 psig

82.7 kPa

 system pressure.

Open the system bleed and drain valves, one at a time, 

to purge the air trapped in the heating system piping.

With the boiler off, run the system pump for at least 30 

minutes and bleed the system piping using the bleed 

valves. If strainers are used in the system piping, the 

make-up water valve should be closed and the strainers 

checked and cleaned.

The system expansion tank should be checked to 

ensure that the correct water level in the tank is 

maintained. The tank should be less than half full  

of water with the system full and adjusted to the correct 

operating pressure.

Start the boiler as described in the “OPERATING 

INSTRUCTIONS” section. Run the boiler for at least an 

hour. The system pump(s) and all radiation units must 

be operated during this time. Ensure that the make-up 

water valve is open.

Summary of Contents for 8800 Series

Page 1: ...tion dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be oper...

Page 2: ...not followed exactly a fire or explosion may result causing property personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any...

Page 3: ...for the job The Net Ratings specify the equivalent amount of direct copper radiation that the unit can supply under normal conditions Also ensure that the unit has been set up for the type of gas ava...

Page 4: ...store objects on or around the boiler water heater CAUTION Combustion air contaminated with fluorocarbons or other halogenated compounds such as cleaning solvents and refrigerants will result in the f...

Page 5: ...he free area necessary to meet the make up air requirements of the enclosure consideration must be given to the blockage effects of louvers grills and screens Screens must have a minimum mesh size of...

Page 6: ...age 6 Figure 2 Vertical Venting Using A Masonary Chimney And Inside Air 8900 8800 Series Figure 3 Dual Flue Outlets And Inside Air 8900 8800 Series 10 FT 3 1 m 3 FT 1 m 5 FT 1 52 m 3 FT 1 m 10 FT 3 4...

Page 7: ...10FT 3 1 m 3 FT 1 m 5 FT 1 52 m PITCH PIPE DOWN TOWARDS TERMINAL CAP 1 4 IN PER FOOT 20MM M OF RUN TO ALLOW FOR CONDENSATE DRAINAGE BUILDING OVERHANG 4 FT 1 2 M MAX 3 FT 9 m 1 5 FT 0 5m MINIMUM DISTAN...

Page 8: ...nce is connected to the same chimney flue the flue must be large enough to safely vent the combined output of all the appliances WARNING If an appliance using any type of a mechanical draft system ope...

Page 9: ...ord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de cuisin re et les ventilateurs des salles de bain S assurer que ces ventilateurs fonctionnent la vitesse ma...

Page 10: ...low switch must be installed in the supply piping adjacent to the boiler outlet connection CAUTION Failure to properly install the flow switch may result in damage to the boiler water heater heat exch...

Page 11: ...1900 2000 2400 2800 3200 3600 4000 Model Table 7 Temperature Rise Table 2 Pass Headers 35 F 0 4 0 7 1 1 1 6 2 4 3 3 4 4 5 8 4 1 6 8 34 3 40 8 47 6 54 4 61 6 68 0 75 2 81 6 88 8 95 3 131 2 157 4 183 7...

Page 12: ...n Water Temperatures To prevent the problems associated with condensation of the products of combustion due to low return water temperatures a primary secondary piping system with a bypass and bypass...

Page 13: ...onfiguration and valving Check with local codes and ordinances for specific requirements NOTES 1 Boiler circuit piping must be sized large enough to handle maximum flow through unit 2 Boiler pump size...

Page 14: ...ler circuit piping must be sized large enough to handle maximum flow through unit 4 All boilers furnished with factory mounted outlet water temperature gauge 5 Boiler pump purging required Use termina...

Page 15: ...on and or a level of dissolved solids exceeding 350 ppm will require a recalculation of the pump size and temperature rise Acupro nickel heat exchanger may also be required The manufacturer should be...

Page 16: ...loyed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting the flow rate through the heat exchanger Thermomet...

Page 17: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Table 9 8900 Pumping Performance Requirement Table Table 10 8800 Pumping Performance Requirement Table...

Page 18: ...formance Table before making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Cod...

Page 19: ...on site call the nearest RBI representative to resolve the problem NOTE A minimum gas supply presssure of 6 in 152 mm W C natural or 11 in 279 mm W C propane and maximum 14 in 356 mm W C natural or pr...

Page 20: ...diagram supplied with the boiler water heater for proper wiring connections GENERAL OPERATION WARNING Before proceeding read and fully understand the instructions contained in this manual Do not attem...

Page 21: ...pas vous servir des t l phones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez rejoindre le fourni...

Page 22: ...reil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz inches W C mm W C Natural 3 5...

Page 23: ...anifold pressure tap plug CAUTION Never force the regulator adjustment screw beyond the stop limits or damage to the regulator will occur PROPANE GAS Optimum results are obtained when the boiler water...

Page 24: ...water is 130 F 54 C The operating control should be set to the lowest setting that will satisfy the consumer s needs WARNING Setting the thermostat or operation control too high can result in scaldin...

Page 25: ...osion or other deposits that would impair the boiler water heater s performance Refer to page 29 8900 or page 38 8800 for component identification Combustion Chamber Inspection 1 Remove the left or ri...

Page 26: ...the GENERAL OPERATION and CHECKING AND ADJUSTMENTS sections of this manual for reference 1 Check the thermostat or operating controls for proper operation 2 A float type low water cutoff device must...

Page 27: ...ose or broken wire between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused...

Page 28: ...f valve is properly sized for the system never exceed 160 psi Expansion tank is waterlogged Ensure expansion tank is properly sized for the system Expansion tank is isolated Ensure valve between expan...

Page 29: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 29 PARTS LIST MODELS 420 1900 36 33...

Page 30: ...12 12 12 12 12 12 12 12 12 12 12 12 12 Nut Inlet Outlet Return Headers ASME 57 0492 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 NS Burner Shield 03 0092 1 03 0093 1 03 0094 1 03 0095 1 03 0096 1 03 0...

Page 31: ...2 2 2 2 2 2 2 2 2 2 2 2 2 NS Bracket Refractory Lower End 03 0307 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 18 End Refractory Panel Left Right 05 0001 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 19 Center Refractory Panel 05...

Page 32: ...0 0186 1 70 0187 1 70 0188 1 70 0189 1 70 0190 1 70 0191 1 NS Upper Rear Refractory Channel 70 0162 1 70 0163 1 70 0164 1 70 0165 1 70 0166 1 70 0167 1 70 0168 1 70 0169 1 70 0170 1 70 0171 1 70 0172...

Page 33: ...5 1 70 0086 1 Heat Exchanger Assembly Cupronickel 70 0087 1 Cast Iron Headers 70 0088 1 70 0089 1 70 0090 1 70 0091 1 70 0092 1 70 0093 1 70 0094 1 70 0095 1 70 0096 1 70 0097 1 70 0098 1 70 0099 1 70...

Page 34: ...70 0108 1 70 0109 1 70 0110 1 70 0111 1 70 0112 1 70 0113 1 70 0114 1 70 0115 1 70 0116 1 Heat Exchanger Assembly Cupronickel 70 0117 1 Bronze Headers 70 0118 1 70 0119 1 70 0120 1 70 0121 1 70 0122 1...

Page 35: ...r 70 0132 1 70 0133 1 70 0134 1 70 0135 1 70 0136 1 70 0137 1 70 0138 1 70 0139 1 70 0140 1 70 0141 1 70 0142 1 70 0143 1 70 0144 1 70 0145 1 70 0146 1 30 Tube Bundle Cupronickel 70 0147 1 70 0148 1 7...

Page 36: ...631 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ignitor PSE NA185 LP 70 0632 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 33 Solenoid Valve w Regulator NG 24V 11 0373 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solenoid Valve w Regulator LP 24...

Page 37: ...1 1 1 1 1 1 1 1 1 1 1 41 Orifice 29 NG 10 0016 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 47 LP 10 0009 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 NS Pressure Relief Valve 50 13 0040 1 1 1 1...

Page 38: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 38 PARTS LIST MODELS 2000 4000 22 7 36 33 30 8 6 39 42 18 21 25 19 21a...

Page 39: ...1 70 1738 1 1 13 13a Burner Tube Aluminized Steel 10 0256 19 23 27 30 34 38 Burner Tube Aluminized w Bracket 70 1851 1 1 1 2 2 2 Burner Tube Stainless Steel 10 0258 19 23 27 30 34 38 Burner Tube Stain...

Page 40: ...Upper Right Left Refractory Support 03 1161 2 2 2 2 2 2 NS Tube Bundle Copper 70 1696 1 70 1697 1 70 1698 1 70 1699 1 70 1700 1 70 1701 1 Tube Bundle Cupronickel 70 1702 1 70 1703 1 70 1704 1 70 1705...

Page 41: ...1003 CSD 1 Only 16 0058 1 1 1 1 1 1 BTC Staging Control 4 Stage 14 0307 1 1 1 1 1 1 NS Alarm Board CSD 1 16 0023 1 1 1 1 1 1 37 Transformer 50 VA 15 0007 1 1 1 1 1 1 Transformer 75 VA 15 0008 1 1 1 1...

Page 42: ...ve 125 30 0364 1 1 Pressure Relief Valve 125 13 0009 1 Pressure Relief Valve 125 13 0003 1 1 Pressure Relief Valve 125 13 0053 1 NS Tridicator 13 0305 1 1 1 1 1 1 NS Thermometer HB 13 0302 1 1 1 1 1 1...

Page 43: ...ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GASVENTDIRECTLYBELOW KEEPCLEAROFALL OBSTRUCTIONS g INSPECTION Thestateorlocalgasinspectoroftheside w...

Page 44: ...hrough the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degre...

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