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Commonwealth of Massachusetts

Installation Requirements

NOTICE!

 In the Commonwealth of Massachusetts, the 

installation must be performed by a licensed plumber 

or gas fitter. 

1.  For all side wall horizontally vented gas fueled equipment 

installed in every dwelling, building or structure used in whole 

or in part for residential purposes, including those owned 

or operated by the commonwealth and where the side wall 

exhaust vent termination is less than seven (7) feet above 

finished grade, in the area of the venting, including but not 

limited to decks and porches, the following requirements shall 

be satisfied:

d. INSTALLATION OF CARBON MONOXIDE 

DETECTORS. At the time of installation of the side wall 

horizontal vented gas fueled equipment, the installing 

plumber or gasfitter shall observe that a hard wired 

carbon monoxide detector with an alarm and battery 

back-up is installed on the floor level where the gas 

equipment is to be installed. In addition, the installing 

plumber or gas fitter shall observe that a battery operated 

or hard wired carbon monoxide detector with an alarm is 

installed on each additional level of the dwelling, building 

or structure served by the side wall horizontal vented 

gas fueled equipment. It shall be the responsibility of 

the property owner to secure the services of qualified  

licensed professionals for the installation of hard wired  

carbon monoxide detectors.

i.  In the event that the side wall horizontally vented gas  

fueled equipment is installed in a crawl space or an  

attic, the hard wired carbon monoxide detector with 

alarm and battery back-up may be installed on the next  

adjacent floor level.

ii.  In the event that the requirements of this subdivision 

can not be met at the time of completion of installation, 

the owner shall have a period of thirty (30) days 

to comply with the above requirements; provided, 

however, that during said thirty (30) day period, a 

battery operated carbon monoxide detector with an 

alarm shall be installed.

e.  APPROVED CARBON MONOXIDE DETECTORS. 

Each carbon monoxide detector as required in accordance 

with the above provisions shall comply with NFPA 720 

and be ANSI/UL 2034 listed and IAS certified. 

f.  SIGNAGE. A metal or plastic identification plate shall be 

permanently mounted to the exterior of the building at a 

minimum height of eight (8) feet above grade directly in line 

with the exhaust vent terminal for the horizontally vented 

gas fueled heating appliance or equipment. The sign shall 

read, in print size no less than one-half (1/2) inch in size, 

“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL  

OBSTRUCTIONS”.

g.  INSPECTION. The state or local gas inspector of the side 

wall horizontally vented gas fueled equipment shall not  

approve the installation unless, upon inspection, the  

inspector observes carbon monoxide detectors and signage 

installed in accordance with the provisions of 248 CMR 

5.08(2)(a)1 through 4. 

  Improper venting can result in excessive levels of 

carbon monoxide which can cause severe personal 

injury or death!

2.  Exemptions — The following equipment is exempt from 

248 CMR 5.08(2)(a) 1 through 4:

a.  The equipment listed in Chapter 10 entitled “Equipment 

Not Required To Be Vented” in the most current edition 

of NFPA 54 as adopted by the Board; and

b.  Product Approved side wall horizontally vented gas fueled 

equipment installed in a room or structure separate from 

the dwelling, building or structure used in whole or in 

part for residential purposes.

3. MANUFACTURER REQUIREMENTS — GAS 

EQUIPMENT VENTING SYSTEM PROVIDED.

a  When the manufacturer of Product Approved side wall  

horizontally vented gas equipment provides a venting 

system design or venting system components with the 

equipment, the instructions provided by the manufacturer 

for installation of the equipment and the venting system 

shall include:

i.  Detailed instructions for the installation of the venting 

system design or the venting system components; and

ii.  A complete parts list for the venting system design 

or venting system. 

4. MANUFACTURER REQUIREMENTS — GAS 

EQUIPMENT  VENTING SYSTEM NOT PROVIDED.

a  When the manufacturer of a Product Approved side wall 

horizontally vented gas fueled equipment does not provide 

the parts for venting the flue gases, but identifies “special  

venting systems”, the following requirements shall be 

satisfied by the manufacturer:

i.  The referenced “special venting system” instructions 

shall be included with the appliance or equipment 

installation instructions; and 

ii.  The “special venting systems” shall be Product 

Approved by the Board, and the instructions for that 

system shall include a parts list and detailed installation 

instructions.

5.  A copy of all installation instructions for all Product Approved 

side wall horizontally vented gas fueled equipment, all venting 

instructions, all parts lists for venting instructions, and/or all 

venting design instructions shall remain with the appliance 

or equipment at the completion of the installation.

  Improper venting can result in excessive levels of 

carbon monoxide which can cause severe personal 

injury or death!

MACODE-3

Summary of Contents for 8800 Series

Page 1: ...tion dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be oper...

Page 2: ...not followed exactly a fire or explosion may result causing property personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any...

Page 3: ...for the job The Net Ratings specify the equivalent amount of direct copper radiation that the unit can supply under normal conditions Also ensure that the unit has been set up for the type of gas ava...

Page 4: ...store objects on or around the boiler water heater CAUTION Combustion air contaminated with fluorocarbons or other halogenated compounds such as cleaning solvents and refrigerants will result in the f...

Page 5: ...he free area necessary to meet the make up air requirements of the enclosure consideration must be given to the blockage effects of louvers grills and screens Screens must have a minimum mesh size of...

Page 6: ...age 6 Figure 2 Vertical Venting Using A Masonary Chimney And Inside Air 8900 8800 Series Figure 3 Dual Flue Outlets And Inside Air 8900 8800 Series 10 FT 3 1 m 3 FT 1 m 5 FT 1 52 m 3 FT 1 m 10 FT 3 4...

Page 7: ...10FT 3 1 m 3 FT 1 m 5 FT 1 52 m PITCH PIPE DOWN TOWARDS TERMINAL CAP 1 4 IN PER FOOT 20MM M OF RUN TO ALLOW FOR CONDENSATE DRAINAGE BUILDING OVERHANG 4 FT 1 2 M MAX 3 FT 9 m 1 5 FT 0 5m MINIMUM DISTAN...

Page 8: ...nce is connected to the same chimney flue the flue must be large enough to safely vent the combined output of all the appliances WARNING If an appliance using any type of a mechanical draft system ope...

Page 9: ...ord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de cuisin re et les ventilateurs des salles de bain S assurer que ces ventilateurs fonctionnent la vitesse ma...

Page 10: ...low switch must be installed in the supply piping adjacent to the boiler outlet connection CAUTION Failure to properly install the flow switch may result in damage to the boiler water heater heat exch...

Page 11: ...1900 2000 2400 2800 3200 3600 4000 Model Table 7 Temperature Rise Table 2 Pass Headers 35 F 0 4 0 7 1 1 1 6 2 4 3 3 4 4 5 8 4 1 6 8 34 3 40 8 47 6 54 4 61 6 68 0 75 2 81 6 88 8 95 3 131 2 157 4 183 7...

Page 12: ...n Water Temperatures To prevent the problems associated with condensation of the products of combustion due to low return water temperatures a primary secondary piping system with a bypass and bypass...

Page 13: ...onfiguration and valving Check with local codes and ordinances for specific requirements NOTES 1 Boiler circuit piping must be sized large enough to handle maximum flow through unit 2 Boiler pump size...

Page 14: ...ler circuit piping must be sized large enough to handle maximum flow through unit 4 All boilers furnished with factory mounted outlet water temperature gauge 5 Boiler pump purging required Use termina...

Page 15: ...on and or a level of dissolved solids exceeding 350 ppm will require a recalculation of the pump size and temperature rise Acupro nickel heat exchanger may also be required The manufacturer should be...

Page 16: ...loyed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting the flow rate through the heat exchanger Thermomet...

Page 17: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Table 9 8900 Pumping Performance Requirement Table Table 10 8800 Pumping Performance Requirement Table...

Page 18: ...formance Table before making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Cod...

Page 19: ...on site call the nearest RBI representative to resolve the problem NOTE A minimum gas supply presssure of 6 in 152 mm W C natural or 11 in 279 mm W C propane and maximum 14 in 356 mm W C natural or pr...

Page 20: ...diagram supplied with the boiler water heater for proper wiring connections GENERAL OPERATION WARNING Before proceeding read and fully understand the instructions contained in this manual Do not attem...

Page 21: ...pas vous servir des t l phones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez rejoindre le fourni...

Page 22: ...reil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz inches W C mm W C Natural 3 5...

Page 23: ...anifold pressure tap plug CAUTION Never force the regulator adjustment screw beyond the stop limits or damage to the regulator will occur PROPANE GAS Optimum results are obtained when the boiler water...

Page 24: ...water is 130 F 54 C The operating control should be set to the lowest setting that will satisfy the consumer s needs WARNING Setting the thermostat or operation control too high can result in scaldin...

Page 25: ...osion or other deposits that would impair the boiler water heater s performance Refer to page 29 8900 or page 38 8800 for component identification Combustion Chamber Inspection 1 Remove the left or ri...

Page 26: ...the GENERAL OPERATION and CHECKING AND ADJUSTMENTS sections of this manual for reference 1 Check the thermostat or operating controls for proper operation 2 A float type low water cutoff device must...

Page 27: ...ose or broken wire between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused...

Page 28: ...f valve is properly sized for the system never exceed 160 psi Expansion tank is waterlogged Ensure expansion tank is properly sized for the system Expansion tank is isolated Ensure valve between expan...

Page 29: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 29 PARTS LIST MODELS 420 1900 36 33...

Page 30: ...12 12 12 12 12 12 12 12 12 12 12 12 12 Nut Inlet Outlet Return Headers ASME 57 0492 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 NS Burner Shield 03 0092 1 03 0093 1 03 0094 1 03 0095 1 03 0096 1 03 0...

Page 31: ...2 2 2 2 2 2 2 2 2 2 2 2 2 NS Bracket Refractory Lower End 03 0307 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 18 End Refractory Panel Left Right 05 0001 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 19 Center Refractory Panel 05...

Page 32: ...0 0186 1 70 0187 1 70 0188 1 70 0189 1 70 0190 1 70 0191 1 NS Upper Rear Refractory Channel 70 0162 1 70 0163 1 70 0164 1 70 0165 1 70 0166 1 70 0167 1 70 0168 1 70 0169 1 70 0170 1 70 0171 1 70 0172...

Page 33: ...5 1 70 0086 1 Heat Exchanger Assembly Cupronickel 70 0087 1 Cast Iron Headers 70 0088 1 70 0089 1 70 0090 1 70 0091 1 70 0092 1 70 0093 1 70 0094 1 70 0095 1 70 0096 1 70 0097 1 70 0098 1 70 0099 1 70...

Page 34: ...70 0108 1 70 0109 1 70 0110 1 70 0111 1 70 0112 1 70 0113 1 70 0114 1 70 0115 1 70 0116 1 Heat Exchanger Assembly Cupronickel 70 0117 1 Bronze Headers 70 0118 1 70 0119 1 70 0120 1 70 0121 1 70 0122 1...

Page 35: ...r 70 0132 1 70 0133 1 70 0134 1 70 0135 1 70 0136 1 70 0137 1 70 0138 1 70 0139 1 70 0140 1 70 0141 1 70 0142 1 70 0143 1 70 0144 1 70 0145 1 70 0146 1 30 Tube Bundle Cupronickel 70 0147 1 70 0148 1 7...

Page 36: ...631 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ignitor PSE NA185 LP 70 0632 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 33 Solenoid Valve w Regulator NG 24V 11 0373 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solenoid Valve w Regulator LP 24...

Page 37: ...1 1 1 1 1 1 1 1 1 1 1 41 Orifice 29 NG 10 0016 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 47 LP 10 0009 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 NS Pressure Relief Valve 50 13 0040 1 1 1 1...

Page 38: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 38 PARTS LIST MODELS 2000 4000 22 7 36 33 30 8 6 39 42 18 21 25 19 21a...

Page 39: ...1 70 1738 1 1 13 13a Burner Tube Aluminized Steel 10 0256 19 23 27 30 34 38 Burner Tube Aluminized w Bracket 70 1851 1 1 1 2 2 2 Burner Tube Stainless Steel 10 0258 19 23 27 30 34 38 Burner Tube Stain...

Page 40: ...Upper Right Left Refractory Support 03 1161 2 2 2 2 2 2 NS Tube Bundle Copper 70 1696 1 70 1697 1 70 1698 1 70 1699 1 70 1700 1 70 1701 1 Tube Bundle Cupronickel 70 1702 1 70 1703 1 70 1704 1 70 1705...

Page 41: ...1003 CSD 1 Only 16 0058 1 1 1 1 1 1 BTC Staging Control 4 Stage 14 0307 1 1 1 1 1 1 NS Alarm Board CSD 1 16 0023 1 1 1 1 1 1 37 Transformer 50 VA 15 0007 1 1 1 1 1 1 Transformer 75 VA 15 0008 1 1 1 1...

Page 42: ...ve 125 30 0364 1 1 Pressure Relief Valve 125 13 0009 1 Pressure Relief Valve 125 13 0003 1 1 Pressure Relief Valve 125 13 0053 1 NS Tridicator 13 0305 1 1 1 1 1 1 NS Thermometer HB 13 0302 1 1 1 1 1 1...

Page 43: ...ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GASVENTDIRECTLYBELOW KEEPCLEAROFALL OBSTRUCTIONS g INSPECTION Thestateorlocalgasinspectoroftheside w...

Page 44: ...hrough the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degre...

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