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SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 19

30

  

285

  590

  890

1650

2700

4700

9700

Maximum gas volume of pipe, (ft

3

/hr)

Pipe length in feet

Nominal

Iron Pipe

Size, (in)

Maximum pipe capacity in ft

3

/hr based on 0.60 specific gravity gas 

at a pressure of 0.5 psig or less and a 0.3" W.C. pressure drop.

1" 

1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

10

   

520

   1050

   1600

   3050

   4800

   8500

17,500

20

   

350

     730

   1100

   2100

   3300

   5900

12,000

40

  

245

  500

  760

1450

2300

4100

8300

50

  

215

  440

  670

1270

2000

3600

7400

60

  

195

  400

  610

1150

1850

3250

6800

80

  

170

  350

  530

  990

1600

2800

5800

100

  150

  305

  460

  870

1400

2500

5100

150

  120

  250

  380

  710

1130

2000

4100

Note:  

Multiply the gas volume by 0.62 for propane flow capacity in ft

3

/hr.

 

Multiply the propane flow capacity by 2500 Btu/ft3 to determine the propane Btu/hr 

capacity for a given pipe size and length.

Equivalent of pipe length (ft)

Nominal

Iron Pipe

Size, (in)

Gas

Cock

2

Gate

Valve

2

Tee

1

90°

Elbow

Type of pipe fitting

1" 

1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

  5.2

  6.9

  8.0

10.3

12.3

15.3

15.3

0.6

0.8

0.9

1.2

1.4

1.8

1.8

1.5

1.9

2.3

3.0

3.7

4.5

4.5

Notes: 1. For flow through branch.

 

2. For flow at full open.

 

2.6

3.5

4.0

5.2

6.2

7.7

7.7

RIOM-47

GAS SUPPLY PIPING

WARNING: Check the boiler/water heater rating 

plate to make sure that the boiler/water heater  

is for the type of gas that will be used. If it isn’t, 

do not connect the boiler/water heater to the gas 

supply. Gas supply piping must be in 

accordance with the National Fuel Code, ANSI 

Z223.1-latest revision or applicable provisions of 

the local building codes. Canadian installations 

must comply with CAN/CGA B149.1 or .2 

Installation Code. Failure to comply with this 

warning can result in extensive property 

damage, severe personal injury or death!

The Series 8800 and 8900 come from the factory ready 

to be piped to the gas supply. If for any reason the  

boiler/water heater is not for the type of gas available at 

the installation site, call the nearest RBI  representative 

to resolve the problem.

NOTE: A minimum gas supply presssure of 6 in,  

152 mm W.C. natural or 11 in, 279 mm W.C. propane 

and maximum 14 in, 356 mm W.C. natural or 

propane, must be available at the safety shutoff 

valve inlet with the unit(s) operating.

Table 11 should be used to ensure that the gas supply 

piping is sized properly. If more than one appliance is 

supplied by the same supply pipe, the piping must be 

sized based on the maximum possible demand. Do not 

neglect the pressure drop due to pipe fittings. Table 11 

should be used in conjunction with Table 12 to ensure  

that the gas supply piping has the capacity to meet the 

demand.

Figure 14 depicts the proper way to connect the boiler/ 

water heater to the gas supply piping. The manual shut-

off valve MUST be installed in the supply piping. It 

should be installed 

5 ft

1.5 m above the floor where 

required by local codes. Provide a sediment trap at the 

bottom of the vertical section of the gas supply pipe 

upstream of the gas controls.

Table 11 - Gas Pipe Capacity

A ground joint union should be installed between the 

boiler gas controls and the supply piping. Each of these 

items are needed to ensure long life and ease of 

servicing. Always use a pipe sealant that is suitable for 

use with LP gas.

CAUTION: Always use a square jawed wrench on 

the gas valve body when making gas connections 

to it. Never over-tighten the piping entering the gas 

valve body or gas valve failure may result!

Figure 14 - Gas Supply Piping

When applicable, provisions for vent, bleed and gas 

relief lines must be made in accordance with the latest 

revision of ANSI Z223.1/NFPA 54.

Safe lighting and other performance criteria were met 

with the gas manifold and control assembly provided on 

the boiler. All gas connections MUST be leak tested 

before putting the boiler into operation.

WARNING: Never use an open flame to test for 

gas leaks. Always use an approved leak 

detection method. Failure to comply with this 

warning can cause extensive property damage, 

severe personal injury or death!

Table 12 - Equivalent Pipe Length Chart

Summary of Contents for 8800 Series

Page 1: ...tion dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The boiler can only be oper...

Page 2: ...not followed exactly a fire or explosion may result causing property personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any...

Page 3: ...for the job The Net Ratings specify the equivalent amount of direct copper radiation that the unit can supply under normal conditions Also ensure that the unit has been set up for the type of gas ava...

Page 4: ...store objects on or around the boiler water heater CAUTION Combustion air contaminated with fluorocarbons or other halogenated compounds such as cleaning solvents and refrigerants will result in the f...

Page 5: ...he free area necessary to meet the make up air requirements of the enclosure consideration must be given to the blockage effects of louvers grills and screens Screens must have a minimum mesh size of...

Page 6: ...age 6 Figure 2 Vertical Venting Using A Masonary Chimney And Inside Air 8900 8800 Series Figure 3 Dual Flue Outlets And Inside Air 8900 8800 Series 10 FT 3 1 m 3 FT 1 m 5 FT 1 52 m 3 FT 1 m 10 FT 3 4...

Page 7: ...10FT 3 1 m 3 FT 1 m 5 FT 1 52 m PITCH PIPE DOWN TOWARDS TERMINAL CAP 1 4 IN PER FOOT 20MM M OF RUN TO ALLOW FOR CONDENSATE DRAINAGE BUILDING OVERHANG 4 FT 1 2 M MAX 3 FT 9 m 1 5 FT 0 5m MINIMUM DISTAN...

Page 8: ...nce is connected to the same chimney flue the flue must be large enough to safely vent the combined output of all the appliances WARNING If an appliance using any type of a mechanical draft system ope...

Page 9: ...ord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de cuisin re et les ventilateurs des salles de bain S assurer que ces ventilateurs fonctionnent la vitesse ma...

Page 10: ...low switch must be installed in the supply piping adjacent to the boiler outlet connection CAUTION Failure to properly install the flow switch may result in damage to the boiler water heater heat exch...

Page 11: ...1900 2000 2400 2800 3200 3600 4000 Model Table 7 Temperature Rise Table 2 Pass Headers 35 F 0 4 0 7 1 1 1 6 2 4 3 3 4 4 5 8 4 1 6 8 34 3 40 8 47 6 54 4 61 6 68 0 75 2 81 6 88 8 95 3 131 2 157 4 183 7...

Page 12: ...n Water Temperatures To prevent the problems associated with condensation of the products of combustion due to low return water temperatures a primary secondary piping system with a bypass and bypass...

Page 13: ...onfiguration and valving Check with local codes and ordinances for specific requirements NOTES 1 Boiler circuit piping must be sized large enough to handle maximum flow through unit 2 Boiler pump size...

Page 14: ...ler circuit piping must be sized large enough to handle maximum flow through unit 4 All boilers furnished with factory mounted outlet water temperature gauge 5 Boiler pump purging required Use termina...

Page 15: ...on and or a level of dissolved solids exceeding 350 ppm will require a recalculation of the pump size and temperature rise Acupro nickel heat exchanger may also be required The manufacturer should be...

Page 16: ...loyed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting the flow rate through the heat exchanger Thermomet...

Page 17: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Table 9 8900 Pumping Performance Requirement Table Table 10 8800 Pumping Performance Requirement Table...

Page 18: ...formance Table before making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Cod...

Page 19: ...on site call the nearest RBI representative to resolve the problem NOTE A minimum gas supply presssure of 6 in 152 mm W C natural or 11 in 279 mm W C propane and maximum 14 in 356 mm W C natural or pr...

Page 20: ...diagram supplied with the boiler water heater for proper wiring connections GENERAL OPERATION WARNING Before proceeding read and fully understand the instructions contained in this manual Do not attem...

Page 21: ...pas vous servir des t l phones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez rejoindre le fourni...

Page 22: ...reil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz inches W C mm W C Natural 3 5...

Page 23: ...anifold pressure tap plug CAUTION Never force the regulator adjustment screw beyond the stop limits or damage to the regulator will occur PROPANE GAS Optimum results are obtained when the boiler water...

Page 24: ...water is 130 F 54 C The operating control should be set to the lowest setting that will satisfy the consumer s needs WARNING Setting the thermostat or operation control too high can result in scaldin...

Page 25: ...osion or other deposits that would impair the boiler water heater s performance Refer to page 29 8900 or page 38 8800 for component identification Combustion Chamber Inspection 1 Remove the left or ri...

Page 26: ...the GENERAL OPERATION and CHECKING AND ADJUSTMENTS sections of this manual for reference 1 Check the thermostat or operating controls for proper operation 2 A float type low water cutoff device must...

Page 27: ...ose or broken wire between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused...

Page 28: ...f valve is properly sized for the system never exceed 160 psi Expansion tank is waterlogged Ensure expansion tank is properly sized for the system Expansion tank is isolated Ensure valve between expan...

Page 29: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 29 PARTS LIST MODELS 420 1900 36 33...

Page 30: ...12 12 12 12 12 12 12 12 12 12 12 12 12 Nut Inlet Outlet Return Headers ASME 57 0492 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 NS Burner Shield 03 0092 1 03 0093 1 03 0094 1 03 0095 1 03 0096 1 03 0...

Page 31: ...2 2 2 2 2 2 2 2 2 2 2 2 2 NS Bracket Refractory Lower End 03 0307 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 18 End Refractory Panel Left Right 05 0001 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 19 Center Refractory Panel 05...

Page 32: ...0 0186 1 70 0187 1 70 0188 1 70 0189 1 70 0190 1 70 0191 1 NS Upper Rear Refractory Channel 70 0162 1 70 0163 1 70 0164 1 70 0165 1 70 0166 1 70 0167 1 70 0168 1 70 0169 1 70 0170 1 70 0171 1 70 0172...

Page 33: ...5 1 70 0086 1 Heat Exchanger Assembly Cupronickel 70 0087 1 Cast Iron Headers 70 0088 1 70 0089 1 70 0090 1 70 0091 1 70 0092 1 70 0093 1 70 0094 1 70 0095 1 70 0096 1 70 0097 1 70 0098 1 70 0099 1 70...

Page 34: ...70 0108 1 70 0109 1 70 0110 1 70 0111 1 70 0112 1 70 0113 1 70 0114 1 70 0115 1 70 0116 1 Heat Exchanger Assembly Cupronickel 70 0117 1 Bronze Headers 70 0118 1 70 0119 1 70 0120 1 70 0121 1 70 0122 1...

Page 35: ...r 70 0132 1 70 0133 1 70 0134 1 70 0135 1 70 0136 1 70 0137 1 70 0138 1 70 0139 1 70 0140 1 70 0141 1 70 0142 1 70 0143 1 70 0144 1 70 0145 1 70 0146 1 30 Tube Bundle Cupronickel 70 0147 1 70 0148 1 7...

Page 36: ...631 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ignitor PSE NA185 LP 70 0632 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 33 Solenoid Valve w Regulator NG 24V 11 0373 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solenoid Valve w Regulator LP 24...

Page 37: ...1 1 1 1 1 1 1 1 1 1 1 41 Orifice 29 NG 10 0016 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 47 LP 10 0009 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 NS Pressure Relief Valve 50 13 0040 1 1 1 1...

Page 38: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 38 PARTS LIST MODELS 2000 4000 22 7 36 33 30 8 6 39 42 18 21 25 19 21a...

Page 39: ...1 70 1738 1 1 13 13a Burner Tube Aluminized Steel 10 0256 19 23 27 30 34 38 Burner Tube Aluminized w Bracket 70 1851 1 1 1 2 2 2 Burner Tube Stainless Steel 10 0258 19 23 27 30 34 38 Burner Tube Stain...

Page 40: ...Upper Right Left Refractory Support 03 1161 2 2 2 2 2 2 NS Tube Bundle Copper 70 1696 1 70 1697 1 70 1698 1 70 1699 1 70 1700 1 70 1701 1 Tube Bundle Cupronickel 70 1702 1 70 1703 1 70 1704 1 70 1705...

Page 41: ...1003 CSD 1 Only 16 0058 1 1 1 1 1 1 BTC Staging Control 4 Stage 14 0307 1 1 1 1 1 1 NS Alarm Board CSD 1 16 0023 1 1 1 1 1 1 37 Transformer 50 VA 15 0007 1 1 1 1 1 1 Transformer 75 VA 15 0008 1 1 1 1...

Page 42: ...ve 125 30 0364 1 1 Pressure Relief Valve 125 13 0009 1 Pressure Relief Valve 125 13 0003 1 1 Pressure Relief Valve 125 13 0053 1 NS Tridicator 13 0305 1 1 1 1 1 1 NS Thermometer HB 13 0302 1 1 1 1 1 1...

Page 43: ...ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GASVENTDIRECTLYBELOW KEEPCLEAROFALL OBSTRUCTIONS g INSPECTION Thestateorlocalgasinspectoroftheside w...

Page 44: ...hrough the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical freon dry cleaning chemicals degre...

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