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START-UP CHECKLIST FOR FAN-ASSISTED
RAYPAK PRODUCTS
This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater for the first
time. All information may be used for warranty purposes and to ensure that the installation is correct. Additionally this form will be
used to record all equipment operation functions and required settings.
GAS SUPPLY DATA
Regulator Model & Size _________ / ______CFH
Gas Line Size (in room) ________________In. NPT
Length of Gas Line
________________Eq Ft
Low Gas Pressure Setting ________________In. WC
High Gas Pressure Setting________________In. WC
Gas Shut-Off Valve Type ________________
(Ball, Lube cock)
Port
_______Std______Full
VISUAL INSPECTION OF COMPONENTS
Verify inspection was done and condition of components are
in good working order with a “yes”
Wiring Harness
_________________ Y/N
Burner (flame)
_________________ Y/N
Wiring Harness
_________________ Y/N
Remote flame sense
_________________ Y/N
Covers in place for outdoor_________________ Y/N
VENTING
Vent Size: _____________
Stack Height:_______
Vent Material: ____________ sketch vent on reverse side ***
Vent Termination Type: __________________
Combustion Air Openings: Low __________ in2
Ventilation Air High __________ in2
EMISSIONS SETTINGS AND TEST INFORMATION
Nominal Factory Recommended Settings
(AT FULL FIRE)
(AT MIN. FIRE)
Blower Suction Pressure _____________In. WC
_____________In. WC
See manual or card tag
Supply Gas Pressure
_____________In. WC
_____________In. WC
See manual or card tag
Verify stable pressure static and dynamic condition
Manifold Gas Pressure _____________In. WC
_____________In. WC
See manual or card tag
The following measurements must be obtained with a Combustion Analyzer.
O
2
_____________%
_____________%
See manual
CO
_____________PPM
_____________PPM
Less than 100 PPM
CO
2
_____________%
_____________%
See manual
Model Number: ______________________________
*** Note: draw venting with details, such as extractors,
barometric dampers, blast dampers or draft inducers
Job Name _____________________________________________________________________________________________
Address _______________________________________________________________________________________________
Physical Location of Boiler: Indoors_______; Outdoors_______; Ground Level_______; Roof_______; Below Grade________
Mechanical Contractor / Installer ____________________________________________________________________________
Date and Time of Start-up _____________Print Name and Signature of Start-up Technician ______________________________
CLEARANCES
Front Clearance
_______________In.
Right Side Clearance
_______________In.
Left Side Clearance
_______________In.
Rear Clearance
_______________In.
Overhead Clearance
_______________In.
ELECTRICAL
Voltage Supply (VAC)
No Load____
Load____
Voltage -24 VAC
_______________VAC
Voltage Com to Ground
_______________VAC
Hot Surface Igniter
_______________Ohms
Auto High Limit Setting
_______________deg F
Manual Reset High-Limit Setting _______________deg F
Operating Control Setting
_______________deg F
Sketch plumbing on reverse side
WATER SUPPLY
Flow Rate in GPM or Delta T
_____________If Avail
Measure flow rate at full fire
Pump Purge setting
_____________Minutes
Low Water Cutoff
______________Test
Plumbing Size
___________________
Pump Size: __________(Boiler) Pump HP: __________
Impeller trim_______________
Pump Model_________
Louvers __________________
Screens_____________
Serial Number: _______________________________
Site Elevation Above Sea Level __________________Ft.
Information must be faxed to: (805) 278-5496 in order to ensure warranty consideration Attn: Service Manager
