Raypak Xtherm 1005A Installation And Operation Manual Download Page 25

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24VAC

CWP

USE COPPER CONDUCTORS ONLY

CWP

0 - 10 VDC

EMS

INPUT

JUMPER WHEN

NOT USED

ALARM

DRY

CONTACTS

120V

EXTERNAL

SAFETY

VALVE

FAN/DAMPER

DRY

CONTACTS

EXTERNAL

INTERLOCK

SYSTEM

SENSOR

OUTDOOR

SENSOR

INDIRECT

DHW

SENSOR

TEMP TO

INDIRECT

SENSOR

JUMPER 11 & 12

WHEN NOT USED

ENABLE/

DISABLE

INDIRECT

DHW OVERIDE

FIELD WIRING

TERMINAL BLOCKS

FACTORY WIRING

NOTE: Use only stranded copper conductors.

HIGH VOLTAGE

WIRING

Figure 27. Wiring Location - High Voltage

LOCATOR DIMPLES

FOR LOW VOLATGE

CONDUIT

Figure 28. Locator Dimples for Low-Voltage Conduit

Figure 29. Low-Voltage Wiring

Summary of Contents for Xtherm 1005A

Page 1: ...esult in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier...

Page 2: ...3 23 PVC Venting Option D 32 37 3 24 Centrotherm Polypropylene Venting Option D 33 38 4 CONTROLS 39 4 1 Ignition Control Functions 39 4 2 High Limit Manual Reset 39 4 3 High Limit Auto Reset Optional...

Page 3: ...r flammable liquids and vapors Heater should never be covered or have any blockage to the flow of fresh air to the heater A AWARNING Risk of electrical shock More than one disconnect switch may be req...

Page 4: ...placed in kind only per Raypak s standard warranties 2 2 Model Identification The model identification number and heater serial number are found on the rating plate located on the rear jacket panel of...

Page 5: ...AT EXCHANGER FRONT OF HEATER VFD ALTERNATE CONSTRUCTION BURNER FLAME VIEWING PORT F10241 HIGH VOLTAGE ELECTRICAL CONNECTIONS GAS SUPPLY CONNECTION FLUE OUTLET WATER INLET 2 1 2 NPT CONDENSATE DRAIN 3...

Page 6: ...52 C can cause instant severe burns or death from scalds Children disabled and elderly are at highest risk of being scalded See Table B Feel water before bathing or showering Temperature limiting valv...

Page 7: ...t 24 610 mm on the right side at least 24 610 mm in front and 36 914 mm above the top of the heater is required This will allow the heater to be serviced in its installed location without movement or...

Page 8: ...ay be removed to allow access to the touchscreen without removing the outer panel This heater must be supplied with sufficient quantities of non contaminated air to support proper combustion and equip...

Page 9: ...ator vent outlet 6 1 83 m J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 4 1 2 m below or to side of opening 1 30 cm above opening 3 91 c...

Page 10: ...ance with Figure 38 and Figure 39 2 Ventilation of the space occupied by the heater s is required and can be provided by an opening s for ventilation air at the highest practical point communicating w...

Page 11: ...itional room s of sufficient volume so that the combined volume of all spaces meets the criteria for a room large in comparison NFGC The total input of all gas utilization equipment installed in the c...

Page 12: ...vent system there shall be a permanent air supply opening s having a cross section area of not less than 1 in 2 per 7 000 BTUH 320 mm2 per kW up to and including 1 million BTUH plus 1 in 2 per 14 000...

Page 13: ...stalled no more than 5 equivalent feet 1 52 m of pipe tubing downstream of the de coupler and installed in such a way that ensures the sensor bulb is in the flow path A ACAUTION Be careful when instal...

Page 14: ...ion system must be installed so that the chilled medium is piped in parallel with the heater with appropriate valves to prevent the chilled medium from entering the heater System flow must exceed 115...

Page 15: ...tes are shown for standard models Pipe size selection not to exceed 2 7 ft hd pressure drop at 70 gpm 265 lpm For High Temp Process unit utilizing a single injector pump pipe sizing to be based on the...

Page 16: ...esystemtemperatureiscontrolledbytheSystemsensor S3 The integral boiler pump P1 runs during any call for heat The System Pump P2 runs whenever the system is enabled for heating and the outdoor air temp...

Page 17: ...Mode 3 This mode selection is for hydronic heating systems with single or multiple boilers Maximum 4 boilers in primary secondary piping configuration with or without Outdoor Air Reset S4 with indire...

Page 18: ...rains per gallon Medium 5 15 grains per gallon Hard 16 25 grains per gallon WH Direct DHW Configuration When the unit is ordered as a WH configuration the only application available to it is direct DH...

Page 19: ...ALLED SENSOR CITY WATER HW SUPPLY A P1a ENABLE MODBUS MASTER VERSA PIM PIM PIM PIM CITY WATER VERSA VERSA VERSA 0 10 VDC S1a S2a S1b S1c S2c S2d P2a S1d S2b P1b P1c P1d S3 B C D FACTORY INSTALLED SENS...

Page 20: ...tream of the heater outlet See Figure 22 for the sensor locations Wire the sensor to the S6 sensor position TB1 pins 2 and 3 For data on acceptable pool chemistry see Table L For pipe sizing see Table...

Page 21: ...ld be obtained from your pool or spa builder accredited pool shop or chemical supplier for the correct levels for your water NOTE The allowable concentrations of salt and of the Total Dissolved Solids...

Page 22: ...natural gas at the heater A minimum of 4 WC and a maximum of 13 WC is required for propane gas at the heater The gas pressure regulator s supplied on the heater is for low pressure service If upstream...

Page 23: ...NEC In Canada CSA C22 1 C E C Part 1 XTherm heaters are wired for 120VAC single phase power These units come wired with separate connections for the heater and pumps These connections may be wired to...

Page 24: ...accordance with the applicable manufacturers instructions 7 Conduit should not be used as the earth ground NOTE A grounding electrode conductor shall be used to connect the equipment grounding conduc...

Page 25: ...EXTERNAL INTERLOCK SYSTEM SENSOR OUTDOOR SENSOR INDIRECT DHW SENSOR TEMP TO INDIRECT SENSOR JUMPER 11 12 WHEN NOT USED ENABLE DISABLE INDIRECT DHW OVERIDE FIELD WIRING TERMINAL BLOCKS FACTORY WIRING N...

Page 26: ...control either the setpoint temperature of a single boiler or a cascade of up to 4 boilers or the firing rate of a single boiler 2 To enable this remote control function set DIP switch 5 to the UP po...

Page 27: ...Disable wiring to terminals 11 and 12 on the field wiring strip located on the Master heater This connection must be provided through dry contacts closure See Figure 29 Applying 24VAC to these termina...

Page 28: ...s excessive condensate production in the vent Category IV A heater which operates with a positive vent pressure and with a vent gas temperature that may cause excessive condensate production in the ve...

Page 29: ...Vent Adapter 1005A 2SVEE0690 2SVSRTX06 6 Z vent 6 to 4 Lengths 2SVSA06 1505A 2SVEE0890 2SVSRTX08 8 Z vent 6 to 4 Lengths 2SVSA08 2005A NOTE The XTherm heater is supplied with a vent connector that MAY...

Page 30: ...ick or masonry surfaces 12 DO NOT extend exposed vent pipe outside of building beyond the minimum distance required for the vent termination Condensate could freeze and block vent pipe 3 15 1 U S Inst...

Page 31: ...2 Within 6 1 8 m of a mechanical air supply inlet to any building 3 Aboveameter regulatorassemblywithin3 915mm horizontally of the vertical centre line of the regulator 4 Within 6 1 8 m of any gas ser...

Page 32: ...e drain in a vent tee however this can also be accomplished using an inline collector for condensing stacks or an inline vertical or horizontal collector available from several of the listed vent manu...

Page 33: ...1 The vent must be installed with a condensate drain located in proximity to the heater as directed by the vent manufacturer 2 The vent must be installed with a slight upward slope of not less than 1...

Page 34: ...must be taken during assembly that all joints are sealed properly and are airtight The vent must be installed to prevent the potential ac cumulation of condensate in the vent pipes It is required tha...

Page 35: ...oors and must use the outdoor vent cap available from the manufacturer sales order option D 11 2 Periodically check venting system The heater s venting areas must never be obstructed in any way and mi...

Page 36: ...sate Treatment kit Sales order option Z 12 The Treatmentkitisconnectedtothecondensatedrainsystem and contains treatment media to raise the pH level of the condensate The kit should be added to avoid d...

Page 37: ...y a thin coat of cement to fitting avoiding puddling inside 6 Apply a liberal coat of cement to pipe leaving no voids 7 QUICKLY assemble parts while cement is fluid If you wait too long re coat pipes...

Page 38: ...il debris or damage Installation Vent pipes are joined by push fit connections with EPDM gaskets located in the sockets Pipes and components must be installed with the socket ends to the outlet and ma...

Page 39: ...ury or death A ACAUTION This appliance has provisions to be connected to more than one supply source To reduce the risk of electric shock disconnect all such connections before servicing A ACAUTION Ri...

Page 40: ...re switch sales option S 1 mounts upstream of the gas valve on the inlet flange to the gas valve and is accessible through the removable access panels on the side or front of the heater to reset the g...

Page 41: ...been applied Minimum setpoint is 50 F 10 C maximum is 220 F 104 C for H models 150 F 66 C for WH models and 104 F 40 C for P models The default setpoint is 180 F 82 C for H models 125 F 52 C for WH m...

Page 42: ...target indirect DHW tank temperature requires IND Sensor ON 6 F 4 C IND SUPPLY H MODE 2 3 OFF 50 F 10 C to PIM value Target boiler temperature for the DHW heat exchanger during indirect DHW operation...

Page 43: ...ected LIMIT TEMP ALL Current Outlet Limit temperature EMS Vdc ALL Current EMS signal in Volts DC FIRE RATE ALL PIM firing rate SPEED ALL Blower speed in revolutions per minute rpm OUTLET MAX H Mode 1...

Page 44: ...O All Records the lowest boiler outlet temperature Press UP DOWN for 1 sec to clear DELTA T All Captures the highest Delta T Temperature recorded Press UP DOWN buttons for 3 sec to clear this entry OU...

Page 45: ...the heating water is controlled by the Reset Ratio Water Offset and changes with the outdoor temperature Reset Ratio Outdoor Reset When a building is being heated heat escapes through the walls doors...

Page 46: ...ired to heat the heater zones when the outdoor air is as cold as the OUT DESIGN temperature Warm Weather Shut Down WWSD When the outdoor air temperature rises above the WWSD setting the control turns...

Page 47: ...47 RELEASED RELEASED For Reference Only For Reference Only For a full size drawing visit www raypak com commercial wiring_diagrams 5 WIRING DIAGRAM FOR MODELS 1005A 2005A...

Page 48: ...do not use any telephone in your building Immediately call your gas supplier from a neighbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire depa...

Page 49: ...ignition module it will go into lockout 5 Wait until the controller indicates 100 on the firing rate display screen approximately 30 seconds 6 5 1 Blower Check 1 Check blower suction using the manomet...

Page 50: ...lowingsafetychecksleavemanometers hooked up check and record 3 If other gas fired appliances in the room are on the same gas main check all pressures on the XTherm with all other equipment running 4 C...

Page 51: ...to normal operation by turning DIP switch 8 back to the OFF position Power to the unit must then be cycled off then on to return to normal operation 8 Test ignition system safety device a Close manual...

Page 52: ...scond trial for ignition System will try for ignition up to three times one time on optional single try ignition module If flame is not sensed lockout will commence 8 If the appliance will not operat...

Page 53: ...t hot The electrical power is off A ACAUTION Wiring errors can cause improper and dangerous operation Verify proper operation after servicing See wiring diagram A ACAUTION If overheating occurs or the...

Page 54: ...i Limit Fault Red LED 7 Flashes Check for proper water flow Check hi limit setting and outlet sensor Sensor Fault Red LED 8 Flashes Check the VERSA IC Control for fault identification Check sensor and...

Page 55: ...top of vent for soot Call service person to clean Some sediment at bottom of vent is normal 2 Visually inspect venting system for proper function deterioration or leakage Ensure that condensate drain...

Page 56: ...ilter and replace as necessary 9 2 5 Annually 1 Test flame failure detection system and pilot turndown 2 Test high limit and operating temperature See Post Start Up Check on page 51 3 Check flame sens...

Page 57: ...eel which is commonly used in high efficiency systems The heater can be supplied with corrosion resistant non metallic intake air vent material You may however choose to use outside combustion air for...

Page 58: ...rmination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CARBO...

Page 59: ...n Analyzer O2 _____________ _____________ See manual CO _____________PPM _____________PPM Less than 100 PPM CO2 _____________ _____________ See manual Model Number ______________________________ Note...

Page 60: ...86 8 1 27 55 287 7 5 9 8 72 4 5 8 899 1 A 1 70 2 1 87C 8 2 87 B 1 6 5 18 4 7 B 7 B 2 B 86 8 1 27 55 287 0 27 F 1 6 5 18 4G A 5 18 2 B 1 89 287 5 0 1 70 A 270 E 7 1 69 27 4 7 1 69 8 89 270 1 69 A 270...

Page 61: ...55 6 1 7 78 2 B 12 B9 4 2 2 8 8 27 287 0 270 1 5 26 2 1 2 78 25 5 87 2 7 0 B9 4 7 6 7 7 A7 8 55 7 55 9 89 18 2C 287 6 2 2 86 B9 4 8 95 6 7 8 7B 9 12 2 1 875B 7 B 02 7 B B9 4 8 87 2 18 2C 8 6 4 7B 8 1...

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Page 63: ...63...

Page 64: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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