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Rayleigh Instruments RI-ENERGYFLOW-3P-MODULAR..., User Manual

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Rayleigh Instruments RI-ENERGYFLOW-3P-MODULAR... User Manual Download Page 1

www.rayleigh.com

Rayleigh Instruments Limited

Raytel House, Cutlers Road, South Woodham Ferrers, Chelmsford, Essex CM3 5WA. UK

Telephone : +44 (0) 1245 428500        

Email : [email protected]

RI-ENERGYFLOW-HYBRID

RI-ENERGYFLOW-3P-MODULAR

User Manual

3-Phase Modular Inverters

10kW | 12kW

Summary of Contents for RI-ENERGYFLOW-3P-MODULAR...

Page 1: ...nts Limited Raytel House Cutlers Road South Woodham Ferrers Chelmsford Essex CM3 5WA UK Telephone 44 0 1245 428500 Email sales rayleigh com RI ENERGYFLOW HYBRID RI ENERGYFLOW 3P MODULAR User Manual 3...

Page 2: ...nd operate in strict accordance with all safety and operating instructions in this manual Please do not operate the system before reading through the manual Contact the nearest hazardous waste disposa...

Page 3: ...1 Function Description 39 4 2 Display and Setting 42 4 3 Configuration Menus Overview Error Bookmark not defined 5 Battery storage and recharging 57 5 1 Battery storage requirements 57 5 2 Storage exp...

Page 4: ...4...

Page 5: ...plied in DC coupled systems mostly new installation AC coupled systems mostly retrofit and Hybrid coupled systems mostly retrofit and PV capacity increase as the following schemes show Figure1 DC coup...

Page 6: ...y and then feed into the grid When the sun is o the load will be supported by battery to enhance self consumption If the power supply from the batteries is not sufficient the grid will support the loa...

Page 7: ...lly The system should be operated in strict accordance with the instructions in the manual otherwise it can cause damages or loss to equipment personnel and property This manual should be kept careful...

Page 8: ...se or accident Obvious signs should be placed at front switch and rear level switch to prevent accidents caused by false switching Warning signs or tapes should be set near operating areas The system...

Page 9: ...mental conservation and recycling This Symbol indicates that the marked device must not be disposed of as normal household waste It must be disposed of at a collection center for the recycling of elec...

Page 10: ...asheet 1 5 General Precautions DANGER Danger to life due to high voltages of the PV array battery and electric shock When exposed to sunlight the PV array generates dangerous DC voltage which will be...

Page 11: ...BC fire extinguisher with minimum capacity of 2kg must be carried along when transporting It is totally prohibited to smoke in the vehicle as well as close to the vehicle when loading and unloading Fo...

Page 12: ...12 Accessory Cable PACK10 2 Accessory Cable PACK20 4 Accessory Cable PACK30 6...

Page 13: ...13 Accessory Cable PACK40 8...

Page 14: ...14...

Page 15: ...15 1 7 System Appearance Figure 4 E8KT E10KT E12KT Delivery Scope Object Description 1 Hybrid Inverter 2 EMS Display Screen 3 Cable Box connected to Inverter 4 PACK5 1 Battery 1 5 PACK5 1 Battery 2...

Page 16: ...e Box Part Figure 5 Inverter without Cable Box Covers Front View Figure 6 Cable Box Part without Covers Front View Object Description 1 Battery circuit breaker 2 Output terminal block BACK UP 3 DC iso...

Page 17: ...Description DVC class 1 PV1 PV2 DVC C 2 BACKUP DVC C 3 ON GRID DVC C 4 DRM OR PARALLEL2 DVC A 5 COM DVC A 6 METER DRY DVC A 7 BAT DVC A 8 BAT BAT DVC A 9 COMM DVC A 10 CT DVC A 11 PARALLEL1 DVC A Not...

Page 18: ...e is identified Fail to follow any all of the user manual the installation guide and the maintenance regulations Improper use or misuse of the device Insufficient ventilation of the device The mainten...

Page 19: ...h altitude over 2000m Places with an explosive atmosphere Locations with direct sunlight or a large change in the ambient temperature Places with flammable materials or gases or an explosive atmospher...

Page 20: ...300mm from the wall or the structureseparating it from the habitable space the distances to other structures or objects must beincreased The following distances must remain free 600 mm beside the E8K...

Page 21: ...ttery Figure 9 Assemble Battery Mounting Panel Step 3 Position the battery parallel to the wall and use a 8mm drill to drill holes at a depth of about 70mm in the wall for subsequent fix action of the...

Page 22: ...screws and gaskets Figure 11Battery Installation Mounting on the Wall Step 5 To assemble the second and all other battery repeat steps 6 and 7 respectively Figure 12 Battery Installation Second Batte...

Page 23: ...have been securely hung onto the panels and brackets Figure 14 Inverter Installation on the Wall Step 8 Please make AC cables on site Step 8 1 Please follow the AC cable requirements below For backup...

Page 24: ...crimp the contact 2 Unscrew the swivel nut from the threaded sleeve and thread the swivel nut and threaded sleeve over the AC cable 3 Insert the crimped conductors L N and PE into the corresponding t...

Page 25: ...connector into the jack for the AC connection by hand until a Click is heard or felt 8 Use tool to clamp the AC wiring terminal and wire rod screw the nut but do not tighten it Make sure that the cab...

Page 26: ...diameters and torsion of screwdriver or electric screwdriver should be 4mm and 8 12kg f cm respectively 10 Tighten the nut 11 Circuit breaker parameters are recommended Back up 25A 400Vac 6KA On grid...

Page 27: ...e topmost battery at the right side Then use the communication cable supplied with the batteries to connect the batteries to each other via the respective connectors on the left side After you have co...

Page 28: ...28 Figure 17 Wiring the Communication Cable...

Page 29: ...to red and black connects to black Figure 18 Wiring the Battery Power Cable Step11 Close the battery covers and connect the PV MC4 connectors to the system connection on both sides Also connect all A...

Page 30: ...30 Figure 19 PV Wiring Step12 Close the lid and tighten the screw Figure 20...

Page 31: ...Black 5 T phase CT positive electrode White 6 T phase CT negative pole Black Figure 21 2 Install the waterproof component and screw on the waterproof sheath nut 3 Open the external CT wiring port the...

Page 32: ...means demand response enable device The AS NZS 4777 2 2015 required inverter need to support demand response mode DRM This function is for inverter that comply with AS NZS 4777 2 2015 standard Invert...

Page 33: ...33 PIN Description 1 5V 2 GND 3 RS485 B 4 RS485 A 2 6 METER DRY Port Connections PIN Description 1 DRY contact 2 DRY contact 3 GND 4 I O 5 RS485 B 6 RS485 A...

Page 34: ...34 2 5 Single Line Diagram The single line diagrams of DC AC and Hybrid coupled system are as below Figure 26 DC coupled system Figure 27 AC coupled system...

Page 35: ...tem it is very important to follow the steps below to prevent damage to the system WARNING Please check the installation again before turning on the system Step 1 Turn on the battery switch on the bat...

Page 36: ...air conditioner 3 2 Switch O Step 1 Open cable box outer shell on the inverter open the battery switch cover and turn off the battery switch Step 2 Turn off the external grid switch Step 3 If backup...

Page 37: ...yte avoid contact with the leaking liquid or gas If one is exposed to the leaked substance immediately perform the actionsdescribed below Inhalation Evacuate the contaminated area and seek medical att...

Page 38: ...ment Place damaged battery into a segregated place and call local fire department or service engineer Battery in wet environment Stay out of the water and don t touch anything if any part of the batte...

Page 39: ...me Description A Indicator LED Grid connection B Off grid C Red The inverter is in fault D Button Function Return Button Escape from current interface or function Enter the setting interface E Up butt...

Page 40: ...one time Flash three times Module low voltage charge Normal light light o According to battery indicator Power indicator highest LED flashes two The maximum power LED flashes twice and the ALM does n...

Page 41: ...larm light Flash three times Flash three times Under voltage protection light o o o o o o Stop discharging Temperature overcurrent short circuit reverse connection failure protection light o light o o...

Page 42: ...ads Charge the battery and then feed into the grid When the sun is not present the load will be supported by the battery to enhance self consumption If the power supply from the batteries is not suffi...

Page 43: ...mode PV power will be imbalanced Parallel CV Zero export Enable Disable Disable Allows the user to stop the system exporting to the grid Or if enabled to set the export power limit Enable Power 0 Rat...

Page 44: ...CEI0 21 ACEA 5 Spain 6 UK 7 Hungary 8 Belgium 9 New Zealand 10 Greece 11 France 12 Bangkok 13 Thailand 14 South Africa 15 50549 16 Brazil 17 0126 18 Ireland 19 Israel 20 Poland 21 Chile Chile_BT Chil...

Page 45: ...he CT Before the CT self check the inverter needs to be connected to the power grid and the battery The backup circuit breaker and normal load breaker needs to be disconnected The CT self check takes...

Page 46: ...e This mode is designed for time use mode The customer can set up the desired charging discharging time power via the inverter screen or APP Charge Manually forces the system to charge the batteries f...

Page 47: ...Scada system for example Enable Start Delay 20 300Seconds 30Second s This is the boot delay from when power is applied to the inverter CEI SPI Ctrl Disable Disable This function is only applicable to...

Page 48: ...Type Lead Acid FLOAT VOLT LFP Select the battery type EQCHAR VOLT BAT CAP BAT OVP LFP DISC Depth 10 90 90 Sets the maximum depth of discharge during grid connected state OFFGRI D DOD 0 100 90 Sets th...

Page 49: ...lm on as needed Only applicable if heating film is requested at time of ordering ON OFF BMS DOD Disable Disable Leave disabled The inverter will monitor depth of discharge Enable Maintain SOC Disable...

Page 50: ...14 South Africa 15 50549 16 Brazil 17 0126 18 Ireland 19 Israel 20 Poland 21 Chile Chile_BT Chile_HD Chile_LD 22 Local 23 60Hz Run Setting REACT MODE Power Factor L0 00 L1 00 C0 00 C1 00 Enable PF1 0...

Page 51: ...rid Setting If the inverter sees that these values have been reached or exceeded then the inverter will stop generating set protection time 1000ms VOLT S 2 set upper limit voltage 285Vac set protectio...

Page 52: ...otection time 500ms GRID U MAX Set max Grid voltage 280Vac GRID U MIN Set min Grid voltage 130Vac GRID F MAX Set max Grid frequency 55Hz GRID F MIN Set min Grid frequency 45Hz OVER VOLT Enable Disable...

Page 53: ...value the output power will start to decrease 200V OVER FREQ Enable Disable Disable Enable FREQ set frequency If enabled Once the AC output frequency exceeds this set value the output power will star...

Page 54: ...s setting should not be changed and is set according to grid standard 100 means that the output will hit full power within 1 minute 485 Address 1 32 1 Allows the user to select the RS485 address for t...

Page 55: ...e inverter is externally connected to the CT Before the CT self check the inverter needs to be connected to the power grid and the battery The backup circuit breaker and normal load breaker needs to b...

Page 56: ...Units watts E Today PV xx kWh Shows the user what was generated today Meter xx kWh Grid xx kWh Load xx kWh Charge xx kWh Discharge xx kWh E Month PV xx kWh Shows the user what was generated this month...

Page 57: ...battery recharging times is 3 For example if recharging is performed once every 8 months the allowable maximum recharging times is 3 times if recharging is performed once every 12 months the allowabl...

Page 58: ...58...

Page 59: ...to rotate while install or remove the logger 6 3 Logger Status 6 3 1 Check Indicator Light Lights Implication Status Description All lights are single green lights Communicate with router Light o Fail...

Page 60: ...tate OFF Slow flash Communicate with inverter abnormally 1 Connection betw een stick logger and inverter loosen Inverter does not match with stick log ger s communication rate 1 Check the connection b...

Page 61: ...ote serverabnormal Fast flash Any state Any state SMARTLINK networkingstatus Normal 1 Exit automatically after 5mins 2 Long press Reset button for 5s reboot stick logger 3 Long press Reset button for...

Page 62: ...Light Status Short press 1s SMARTLINK rapid networking status NET light flashes fast for 100ms Long press 5s Rebooting the stick logger All lights are extinguished immediately Long press 10s Resetting...

Page 63: ...account here 7 2 Create a Plant Click Add Now to create your plant Please fill in plant basic info and other info here 7 3 Add a Logger Method 1 Enter logger SN manually Method 2 Click the icon in the...

Page 64: ...is added please configure the network to ensure normal operation Go to Plant Details Device List find the target SN and click Networking Step 1 Confirm Wi Fi Info Please make sure your phone has conne...

Page 65: ..._XXXXX network XXXXX refers to logger SN If the password is required you can find the password on the logger body Go back to SOLARMAN Smart APP after connecting to AP network Step 3 Auto Configuration...

Page 66: ...and try it again 1 Make sure WLAN is ON 2 Make sure WIFI is normal 3 Make sure wireless router does not implement the white black list 4 Remove the special characters in Wi Fi network 5 Shorten the d...

Page 67: ...Bat Volt High W09 Over Load W10 GFCI Over W11 LN Reverse W12 Fan Fault W13 BAT Power Down W14 BMS Discharge Over Current W15 BMS charge Over Current W16 BMS Over Volt W17 BMS Over Temp W18 BMS Dischar...

Page 68: ...w F05 Bus Volt High F06 Bus Short Circuit F07 PV ISO Under Fault F08 PV Input Short Circuit F09 Bypass Relay Fault F10 INV Curr Over F11 INV DC Over F12 Ambient Over Temp F13 Sink Over Temp F14 Grid R...

Page 69: ...ound fault or poor ground insulation if it is greater than 2M please contact the local inverter customer service once fault is not removed PV Input Short Circuit F08 1 Check the input mode setting is...

Page 70: ...n line with the presetting 2 If so power off and restart 3 Contact customer service if error warning continues Over Load Warning W09 1 Wait one minute for the inverter to restart 2 Check whether the l...

Page 71: ...Storage temperature range 20 50 Humidity 0 90 BMS Modules Connection Max 8 batteries in parallel Monitoring Parameters System voltage current cell voltage cell temperature PCBA temperature measuremen...

Page 72: ...m charge discharge power 8000W 8000W 8000W 10000W Grid terminal parameter Rated voltage 230 400Va c Rated frequency 50Hz 60Hz Maximum continuous input current 25Aa c Maximum continuous input power 160...

Page 73: ...class Class I Overvoltage Category II DC side III AC side Ingress protection IP65 Altitude 2000m Dimension W H D mm 540 590 240 Weight Kg 52 Relative Humidity 0 95 No condensation Topology High Freque...

Page 74: ...184 264 47 5 51 5 60 Australia A 180 265 47 52 60 Australia B 180 265 47 52 60 Australia C 180 265 45 55 60 Italy CEI0 21 195 264 49 8 50 2 60 Italy CEI0 21 ACEA 195 264 49 8 50 2 60 Spain 196 253 48...

Page 75: ...Israel 195 5 253 47 0 51 5 60 Poland 195 5 253 49 00 50 05 60 Chile BT 176 0 242 47 5 51 5 60 Chile HD 198 0 242 49 51 300 Chile LD 198 0 242 49 51 300 Local 150 280 45 0 55 30 60Hz 184 264 59 5 60 5...

Page 76: ...rminal and Equipment Inspection Every six months to one year Check if the cable connections are loose Check whether the cables are aged damaged Check whether the cable tie of the cable has fallen o Ch...

Page 77: ...pany has the right to refuse to honor the quality guarantee Conditions After replacement unqualified products shall be processed by company The customer shall give company or his partner a reasonable...

Page 78: ...78 For faulty products in any of above cases if the customer requests maintenance paid maintenance service may be provided Contact Rayleigh Instruments for details...

Page 79: ...please contact us Rayleigh Instruments Limited Raytel House Cutlers Road South Woodham Ferrers Chelmsford Essex CM3 5WA UK Telephone 44 0 1245 428500 Email sales rayleigh com www rayleigh com E OE Pl...

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