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Raycus RFL-A6000D, User Manual

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Wuxi Raycus Fiber Laser Technologies Co., Ltd.

User Guide of Raycus RFL-A6000D~A12000D

21

XP2-7PIN

XP2-10PIN

XP2-5PIN

XP2-6PIN

24V Light output indicator

24V Main power supply online indicator light

Figure 16 Active light indication and main power supply has been powered

on the recommended wiring diagram

The recommended customer wiring diagram for the remote master board power up is shown in

Figure 17. When the laser key switch hits REM mode, XP2-8

、

9must be shorted to the main control board

to power up.

Figure 17 Remote control board power-up recommended wiring diagram

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Summary of Contents for RFL-A6000D

Page 1: ...Fiber Delivered Direct Diode Lasers User Guide RFL A6000D RFL A8000D RFL A10000D RFL A12000D Wuxi Raycus Fiber Laser Technologies Co Ltd...

Page 2: ...TENTIONS 5 2 6 SPECIFICATIONS 5 3 INSTALLATION 6 3 1 DIMENSIONS 6 3 2 INSTALLATION RULES 9 3 3 COOLING REQUIREMENTS 11 4 USING THE PRODUCT 12 4 1 FRONT PANEL 13 4 2 REAR PANEL 14 4 3 POWER CONNECTION...

Page 3: ...ON THE ON MODE 35 6 5 SET THE POWER ANALOG AS EMISSION EXTERNAL CONTROL ON THE REM MODE 36 6 6 REM MODE POWER COMMUNICATION SET OUT LIGHT EXTERNAL CONTROL 38 6 7 PROGRAMMING MODE IN REM MODE 39 7 RS23...

Page 4: ...TUS INDICATION IN DIAGNOSTIC MODE 57 8 11 LOG IN DIAGNOSTIC MODE 57 8 11 1 DOWNLOAD LOG 58 8 11 2 DOWNLOAD RECORD OF HISTORICAL FAULT 58 8 11 3 DOWNLOADED FILE ADDRESS 59 8 12 MODULE PARAMETERS IN DIA...

Page 5: ...sure safe operation and optimum product operation please observe the following cautions and warnings as well as other information within this manual 1 1 Security Labels WARNING Describes a hazard that...

Page 6: ...sers must use appropriate laser goggles when operating this device The laser goggles are selected according to the range of wavelength emitted from this product Users must select the appropriate laser...

Page 7: ...d maintenance shall be conducted by a certified Raycus engineer In order to prevent electric shock please do not break the seal or uncover the shield Otherwise any damage to the device will not be gua...

Page 8: ...e and contact Raycus as soon as possible if there are any issues Take extra care when removing the unit from the package and make sure that the fiber optic cable stays away from any possible collision...

Page 9: ...ure to place the protective cap with the opening facing downward f High temperature in summer may cause condensation to form inside the laser which may cause permanent damage to the laser please ensur...

Page 10: ...gth m 20 Customizable Electrical characteristic Operating Voltage Three phase four wire system AC330V AC420V 50 60Hz IncludePE Maximum power Consumption kW 15 20 25 30 Nominal Output power Way to cont...

Page 11: ...laser b Top and left view of the laser Figure 1 the dimensions of RFL A6000D fiber delivered direct diode laser The RFL A6000D fiber delivered direct diode laser uses RFL iHQB fiber delivery cable an...

Page 12: ...A12000D 8 The main body dimensions of RFL A8000D A10000D A12000D fiber delivered direct diode laser shown in Figure 3 a Front and rear view of the laser b Top and left view of the laser Figure 3 The...

Page 13: ...rizontally in a suitable position and fix it as necessary b Before the laser is powered on please check if the power supply has the correct voltage whether the grounding line is well grounded c Connec...

Page 14: ...izontal adjustment caster is off the ground After the laser source is positioned adjust the support block to make it contact the ground to avoid displacement of the laser source As shown in Figure 5 a...

Page 15: ...er to prevent the water in the water cooler from growing mold and causing pipeline blockage it is recommended to add alcohol when filling pure water and the amount of alcohol added is 10 of pure water...

Page 16: ...starting the cooling system for the first time check the entire water system and joint for water leakage b If the laser is not used for a long time the cooling water inside the cooling system and the...

Page 17: ...control system is on LASER The power button of the laser main power supply has a green light indicator function After the laser main control system is powered on and all INTERLOCKs are detected as nor...

Page 18: ...on when the laser has a fault the yellow indicator light is on accompanied by an alarm sound 4 2 Rear Panel Figure 7 shows the rear panel Figure 7 Rear view of product panel INTERFACE this interface p...

Page 19: ...h the protective cover and lock it with the lock WATER IN The water inlet of the laser this interface is connected to the water outlet of the cooling water of the water cooler Filter filter the coolin...

Page 20: ...in Table 4 Table 4 AC input line interface definition and parameter requirements 6kW laser AC input line interface definition and parameter requirements Connector Tag Interface definition Logo Wire d...

Page 21: ...ignal line 4 4 1 Safety XP2 Interface 24 pin safety interface with functions such as safety interlock remote control system power on remote main power power on light output control etc It also contain...

Page 22: ...ay contact output passive contact current 100 mA voltage 30V The current panel stop press 11 14 open or short circuit 14 OUT 12 OUT Front panel emergency output 2 relay contact output passive contact...

Page 23: ...ting in outgoing light control mode MOD and XP1 A2 at this time the A2 bit outgoing light enable signal are jointly used to control the laser output and off and the internal circuit diagram is shown i...

Page 24: ...ded wiring diagram for main power up indication Active light out warning indication and main power supply has been powered on warning indication the internal circuit diagram is shown in Figure 15 and...

Page 25: ...power supply has been powered on the recommended wiring diagram The recommended customer wiring diagram for the remote master board power up is shown in Figure 17 When the laser key switch hits REM mo...

Page 26: ...ogramming Mode start up execution Input signal Import signal rising edge start according to the pre downloaded programming instructions output laser program number is determined by the A8 A14 The lase...

Page 27: ...s in internal mode B4 Laser anomalies Output signal Indicating abnormal laser B5 Laser red light indication Output signal Indicating that the laser is emitting red B6 AD mode Output signal Indicating...

Page 28: ...01 1 laser D8 low D11 high D12 D16 Backup 4 4 3 RS232 XP3 Interface The 9 pin serial interface is used for the communication between the laser and the upper computer It can be used to communicate with...

Page 29: ...nce Pin 3 s Reference 5 N C Back up 6 N C Back up 7 8 N C Back up 4 4 5 INTERNET Interface XP5 Table 9 XP5 Communication interface definitions Pin Function Description 1 TX Date transmission 2 TX Date...

Page 30: ...the main power supply and the main power has been started pin of the external interface will have a high level output When the security interlocking circuit is open or the error is detected the main p...

Page 31: ...an OFF state and the stop button on the front panel of the laser EMERGENCY STOP pressed all electrical connections must be completed before the laser is powered on c Confirm that the three phase elect...

Page 32: ...of the laser Red light close close communication communication communication enable close XP4 1 2pin pressure communication communication close enable communication XP2 1 2pin level communication ena...

Page 33: ...vel XP1 A8 A14 is low level or suspending XP1 A1is high level XP1 A6is high level XP1 A1is high level XP1 A3 is low level or suspending XP1 A1is high level XP1 A8 A14 is not all low level Emit laser C...

Page 34: ...ontrol the laser emission and send EMOFF to control the laser off 5 1 3Red Light Control In the ON mode the red light can only be turned on by sending ABN through the computer software or communicatio...

Page 35: ...output light is determined by the high and low levels of A2 XP2 1 and pin 2 MOD signals of xP1 5 2 3Red light control When both A1 and A3 of xP1 are set high the laser is in the red light internal con...

Page 36: ...computer software d Hit the red ON button to view the red light e Turn off the AD mode turn off the external control mode this mode can be remembered when the power is off f Click the main power ON b...

Page 37: ...ON to put the laser into ON mode c Open the upper computer software d Click the red ON button to view the red light e turn off the AD mode open the external control mode this mode can be remembered w...

Page 38: ...s turned ON to put the laser into ON mode c Open the upper computer software d Hit the red ON button to view the red light e open AD mode open external control mode this mode can be remembered when po...

Page 39: ...ick the red ON button to view the red light e Click the main power ON button in the upper computer software to turn on the main power f Wait for the laser tricolor light to turn on green and the laser...

Page 40: ...ower to the laser b Front panel key switch to REM the laser into REM mode c Shorting pin 8 and pin 9 on XP2 to supply power to the main control board d XP1 A1 is connected to 24V and XP1 A6 is connect...

Page 41: ...lamp to light up and the laser preparation work is completed h XP1 A2 is connected to 24V and the control board outputs analog and MOD signals i Check that the red light of the laser tricolor lamp is...

Page 42: ...control board d XP1 A1 is connected to 24V e XP1 A5 is connected to 24V to turn on the red light XP1 A5 is connected to 0V to turn off the red light after checking the optics f XP1 C1 is connected to...

Page 43: ...pply power to the main control board d XP1 A1 is connected to 24V e XP1 A5 is connected to 24V to turn on the red light XP1 A5 is connected to 0V to turn off the red light after checking the optics f...

Page 44: ...commands and return values in this Agreement are composed of ASCII characters Note the following points when entering a Commands generally consist of three or four letters sometimes with additional v...

Page 45: ...Return DEABC r EEABC Enable External Aiming Beam Control Send EEABC r Return EEABC r DEC Disable External Control Send DEC r Return DEC r EEC Enable External Control Send EEC r Return EEC r DLE Disab...

Page 46: ...PRR Read Pulse Repetition Rate Hz Send RPRR r Return RPRR 10 r Repeat frequency is10Hz RBT Read Board Temperature Send RBT r Return RBT 36 6 r RPW Read Pulse Width MS Send RPW r Return RPW 5 5 r pulse...

Page 47: ...Bits2 and 12 have been set The laser enable is on and the modulation mode is enabled Bit 0 Normal operation Authorization time Bit 1 Normal Temperature too high Bit 2 Emission Off Emission On or in p...

Page 48: ...n control off External Emission control on Bit 19 Normal Laser fault Bit 20 Slow up slow down mode off Slow up slow down mode on Bit 21 A laser operates in ON mode A laser operates in REM mode Bit 22...

Page 49: ...address http www raycuslaser com list 56 html 8 1 Main interface of PC software The main interface of PC computer software display is shown in Figure 29 Figure 29 The main interface of PC computer sof...

Page 50: ...ablished the bottom status shows that the network connection is ok shown in Figure 31 Figure 31 communication status interface between PC software and laser 8 2 1 Add delete laser In the PC software r...

Page 51: ...Ltd User Guide of Raycus RFL A6000D A12000D 47 8 2 2 Modify laser IP After the laser has established a connection select the IP address of current laser and right click to set it up in Figure 33 a b F...

Page 52: ...ain power supply is on gray main power supply is off Ready light Indicates readiness of current laser green laser is ready gray laser is not ready Alarm light indicates alarm status of current laser y...

Page 53: ...aser works in external control mode Gray laser works in internal control mode Laser ON OFF is controllable by software Power correction Green Laser operates in power linear correction mode in which co...

Page 54: ...r power on mode selection light out control display area Table 14 Laser power on mode selection light out control display area explanation Display content Explanation Main power button Click ON main p...

Page 55: ...programming number in the digital text box and click the START button Figure 38 Laser programming mode test area display interface 8 3 5 Power slow rise down parameter setting area The interface of th...

Page 56: ...ace is shown in Figure 39 The output parameter setting is not valid when AD mode is on Figure 40 Laser output parameter setting area display interface 8 4 Laser status display area The display interfa...

Page 57: ...gure 42 This interface shows the cause of the alarm for the current laser Figure 42 Laser alarm type display area interface 8 6 PC software operating mode selection The laser operating mode is set by...

Page 58: ...terface Diagnostic mode Displays laser status and parameters for diagnosis purposes Authorization mode Time limited locking function can be set on laser Debug mode You can modify laser parameters subj...

Page 59: ...nd unlock the machine and can also be used as an authorization code generator a The lock time setting can set the effective use time of the laser for example the lock time Oct 1 2021 means the laser i...

Page 60: ...ce on authorization mode 8 9 About Laser relevant information such as date of manufacture model serial number controlling serial number token version number system information and other information ca...

Page 61: ...gure 48 It is convenient to view the interface status information which represents the input and output status of the XP1 interface on the back panel Figure 48 The interface status in diagnostic mode...

Page 62: ...wnload log The interface for downloading the laser operation log is shown in Figure 50 Figure 50 Run Log download interface 8 11 2 Download record of historical fault The interface for downloading his...

Page 63: ...ace for all downloaded information 8 12 Module parameters in diagnostic mode Laser module parameter query interface is shown in Figure 53 The interface is for the parameter query in diagnostic mode fr...

Page 64: ...t laser Operating interfaces of viewing the number of wave bar stored inside the current laser is shown in Figure55 The software automatically lists the number of wavelength bars that have been saved...

Page 65: ...6 The program automatically lists the original programming by clicking the programming number that needs to be checked Figure 56 Programming content interface in the current laser programming mode 8 1...

Page 66: ...mming mode as shown in Figure 58 Step 1 left click the pre edited programming number Step 2 select the command under the command type click Add Step 3 enter the parameters and click Save The instructi...

Page 67: ...Wuxi Raycus Fiber Laser Technologies Co Ltd User Guide of Raycus RFL A6000D A12000D 63 b Add command type c Save command d Type the command code into laser...

Page 68: ...le 16 command meaning in laser working status Code 1 Byte Parameter1 2 bytes Parameter 2 4 bytes Note 1 Stop None None The program end command the last command must be this command 2 SPT 0 65000 MS 0...

Page 69: ...repaired or replaced during the warranty period are guaranteed free warranty only for those products with special problems Raycus reserves the right to charge the payment for the products with proble...

Page 70: ...cement products must be placed in the original packaging box provided by Raycus otherwise any product damage caused by this will not be repaired free of charge by Raycus When you receive Raycus produc...

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