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6.

Thermoseal

a.

Ensure that the cooker is ISOLATED FROM THE 
POWER SUPPLY.

b.

Remove thermostat control knob by grasping 
firmly and pulling off the spindle.

c.

Remove the four fixing screws which secure the 
thermostat mounting plate to the cooker side plate.

d.

Remove the earth lead and note position of 
electrical connection and remove.

e.

Unscrew the locknut and washer securing the 
thermostat.

f.

Open top oven door.

g.

Slacken the rear screw securing the LH side panel 
casting in the oven.

h.

Remove the front screw from the LH side panel, 
which allows it to swing out and give access to the 
thermostat phial mounting brackets.

i.

Pull the capillary out of the tube along the front of 
the cooker sufficiently to enable the phial to be 
removed  from its clips (push the phial towards the 
rear of the oven to release it from the front bracket).

j.

The thermostat can now be removed.

k.

Straighten an equivalent length of capillary on the 
new thermostat taking care when doing so not to 
kink it.

l.

Feed the capillary back through the front tube into 
the oven and relocate the capillary in the support 
brackets.

m.

Draw the spare capillary back towards the left of the
cooker and carefully coil the spare capillary behind 
the thermostat.

n.

Now reverse the order of the above to reassemble 
(h-b).

7.

Gas Valve

a.

Remove burner assembly as detailed in Servicing 
Schedule under ‘To Obtain Servicing Access).

b.

Remove thermocouple from S.I.T. valve.

c.

Remove H.T. spark lead from Piezo.

d.

Remove pilot feed pipe from gas valve.

e.

Remove main burner feed pipe from outlet of 
solenoid.

f.

Unscrew the two fixing bolts holding gas valve to its
mounting plate.

g.

Remove Piezo complete with its mounting bracket 
from gas valve.

h.

Remove inlet gas assembly complete.

i.

Remove solenoid valve from gas valve.

j.

Fit new gas valve reassembling in reverse order.

8.

Solenoid

a.

Remove burner assembly as detailed in Servicing 
Schedule under ‘To Obtain Servicing Access’.

b.

Remove thermocouple from S.I.T. valve.

c.

Remove H.T. spark lead from Piezo.

d.

Remove pilot feed pipe from gas valve.

e.

Remove main burner feed pipe from outlet of 
solenoid.

f.

Unscrew the two fixing bolts holding gas valve to its
mounting plate.

g.

Remove Piezo complete with its mounting plate 
from gas valve.

h.

Remove inlet gas assembly complete.

i.

Remove solenoid valve from gas valve.

j.

Fit new solenoid reassembling in reverse order.

LEAVE SERVICING INSTRUCTIONS WITH THE USER.

10

Servicing Instructions

Summary of Contents for 200G/L Gas Fired Cooker

Page 1: ...ication Natural Gas Heat Input 5 6kW Pressure G20 20mbar G25 25mbar Injector Size 1 82 Bray 460 Pilot Size 38 36A Propane Heat Input 20MJ h Inlet Pressure Propane 2 75 kPa Injector Size 1 27 Bray 220...

Page 2: ...t not be less than 130mm internal diameter Flue pipes and fittings should be constructed from one of the following materials Material Protective Finish Mild Steel 1 6mm None Mild Steel 0 8mm over 100m...

Page 3: ...ctrical isolation of the appliance preferably by the use of an unswitched shuttered socket outlet in conjunction with a fused three pin plug Alternatively a fused double pole switch having contact sep...

Page 4: ...ING ONE OF THE SECURING SCREWS HOLDING THE REAR PANEL IN POSITION 2 Assemble and locate the flue draught diverter assembly on the top plate See Fig 4 3 Fit a 600mm minimum vertical height of flue pipe...

Page 5: ...THE MULTIMETER INSTRUCTION BOOK IMPORTANT IF THE PILOT IS EXTINGUISHED FOR ANY REASON ALWAYS WAIT AT LEAST 3 MINUTES BEFORE RE ATTEMPTING TO RELIGHT 1 Switch OFF the electrical supply at the wall soc...

Page 6: ...the temperature of the oven or hotplate turn the thermostat knob D to required temperature setting See separate programmer operating instructions to set the programmer if fitted Press and turn contro...

Page 7: ...s a permanent pilot light H protected by a flame supervision device Turning ON the main gas service cock E to allow gas to the gas control valve turning and pressing control knob B to allows gas to pa...

Page 8: ...instructed in Replacement of Parts in Section 5 Remove pilot injector and check to see if it is free of deposit with a toothbrush bristle or similar if necessary DO NOT USE OVERSIZE WIRE TO CLEAN INJE...

Page 9: ...Assembly a Remove burner assembly detailed in Servicing Schedule To Obtain Servicing Access b Remove HT spark and electrode as described in 4 c Remove thermocouple from pilot burner d Slacken the pil...

Page 10: ...re capillary back towards the left of the cooker and carefully coil the spare capillary behind the thermostat n Now reverse the order of the above to reassemble h b 7 Gas Valve a Remove burner assembl...

Page 11: ...ional Flow Diagram TERMINAL BLOCK TERMINAL BLOCK PERMANENT LIVE 240 50Hz SOLENOID THERMOSTA T SOLENOID PIEZO SPARK GENERATOR GAS CONTROL VALVE THERMOSTAT PILOT ASSEMBLY C W SPARK ELECTRODE 240v 50Hz P...

Page 12: ...12 FAULT FINDING...

Page 13: ...FAULT FINDING 13...

Page 14: ...14...

Page 15: ...15...

Page 16: ...icy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by AGA Station Road Ketley Telf...

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