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It is important that servicing be carried out by
authorised personnel.

With normal use, a cooker flueway clean and burner
service should be carried out once per annum.

The householder should be advised to turn OFF the
cooker control knob B the night before, the day of service,
so that the appliance will have cooled down by the
following morning, in readiness for servicing. Before
commencing any servicing, turn OFF the gas supply at
the appliance service gas cock (below cooker burner
control valve).
After servicing the appliance it must be tested for spillage
- see Commissioning Section Clause 18 for full test
details.

WARNING: DISCONNECT FROM ELECTRICITY
SUPPLY OR REMOVE PLUG BEFORE COMMENCING
SERVICING.

Oven Door Fit - Both doors must be checked and
adjusted if necessary to ensure the alignment with
the door catch is correct, the keep is secure and the
oven is sealed when the door is closed.

To obtain Servicing Access - Fig. 1

To obtain servicing access to main gas burner, gas control
and heat exchanger, proceed as follows:

a. Lift out the hotplate.

b. Open the outer burner door A and lift it off.

c. Disconnect main burner inlet union connection below

valve.

d. Disconnect solenoid plug by undoing the small screw

in the top of the plug.

e. Loosen the two top fixing screws and remove the 

two lower fixing screws on the burner front plate.

f.

Lift up the burner front plate and draw carefully 
forward.

To Service Main Burner

Gently brush away any deposit on burner and examine
gas ports. Remove any lint or fluff from injector and
venturi entrance, and check pilot burner assembly for
damage, and probe bracket for correct alignment.

DO NOT USE WIRE TO CLEAN INJECTOR ORIFICE.

To Service Pilot Burner

Remove pilot burner as instructed in ‘Replacement of
Parts’ in Section 5.

Remove pilot injector and check to see if it is free of

deposit with a toothbrush bristle or similar if necessary.

DO NOT USE OVERSIZE WIRE TO CLEAN INJECTOR
ORIFICE

Examine probe end of flame supervision device and
replace flame failure probe if probe end is badly pitted,
corroded or malfunctioning.

To Clean Heat Exchanger and Flueways

a. Remove the main and pilot burner assembly as 

previously described.

b. Place a layer of paper on combustion chamber base 

plate.

c. Examine insulation panels for any signs of 

deterioration, replace if needed. Clean oven (a cast 
iron side if necessary).

d. Remove layer of paper with fallen debris.

e. Check that oven top is free of deposit and brush in 

between ribs on hotplate underside.

f.

Examine soft rope seal located on underside of 
hotplate baffle plate. Replace if necessary.

g. Examine soft rope seal located around hotplate 

aperture in top plate. Replace if frayed or damaged.

h. Re-fit the main and pilot burner assembly in reverse 

order of assembly. Test all disconnected joints for gas
soundness.

i.

Replace hotplate ensuring that the underside ribs lie 
over the combustion chamber.

j.

Turn ON appliance service cock on below burner 
control valve. Light pilot and turn oven control knob to
confirm the burner lights satisfactorily in accordance 
with lighting instructions.

Only to be carried out by authorised personnel.

1. Oven Temperature Indicator

a. Open main oven door and remove from cooker.

Place enamelled side on a cloth to protect it, and 
remove four screws securing inner lining panel to 
outer door.

b. Remove inner lining panel and slagwool insulation.

c. Unscrew two hexagon nuts securing indicator to 

outer door and remove indicator.

d. Fit replacement indicator in reverse order of 

dismantling.

e. Seal indicator to door with gasket.

8

Servicing Instructions

ANNUAL SERVICING

STANDARD ANNUAL SERVICE

SCHEDULE

REPLACEMENT OF PARTS

Summary of Contents for 200G/L Gas Fired Cooker

Page 1: ...ication Natural Gas Heat Input 5 6kW Pressure G20 20mbar G25 25mbar Injector Size 1 82 Bray 460 Pilot Size 38 36A Propane Heat Input 20MJ h Inlet Pressure Propane 2 75 kPa Injector Size 1 27 Bray 220...

Page 2: ...t not be less than 130mm internal diameter Flue pipes and fittings should be constructed from one of the following materials Material Protective Finish Mild Steel 1 6mm None Mild Steel 0 8mm over 100m...

Page 3: ...ctrical isolation of the appliance preferably by the use of an unswitched shuttered socket outlet in conjunction with a fused three pin plug Alternatively a fused double pole switch having contact sep...

Page 4: ...ING ONE OF THE SECURING SCREWS HOLDING THE REAR PANEL IN POSITION 2 Assemble and locate the flue draught diverter assembly on the top plate See Fig 4 3 Fit a 600mm minimum vertical height of flue pipe...

Page 5: ...THE MULTIMETER INSTRUCTION BOOK IMPORTANT IF THE PILOT IS EXTINGUISHED FOR ANY REASON ALWAYS WAIT AT LEAST 3 MINUTES BEFORE RE ATTEMPTING TO RELIGHT 1 Switch OFF the electrical supply at the wall soc...

Page 6: ...the temperature of the oven or hotplate turn the thermostat knob D to required temperature setting See separate programmer operating instructions to set the programmer if fitted Press and turn contro...

Page 7: ...s a permanent pilot light H protected by a flame supervision device Turning ON the main gas service cock E to allow gas to the gas control valve turning and pressing control knob B to allows gas to pa...

Page 8: ...instructed in Replacement of Parts in Section 5 Remove pilot injector and check to see if it is free of deposit with a toothbrush bristle or similar if necessary DO NOT USE OVERSIZE WIRE TO CLEAN INJE...

Page 9: ...Assembly a Remove burner assembly detailed in Servicing Schedule To Obtain Servicing Access b Remove HT spark and electrode as described in 4 c Remove thermocouple from pilot burner d Slacken the pil...

Page 10: ...re capillary back towards the left of the cooker and carefully coil the spare capillary behind the thermostat n Now reverse the order of the above to reassemble h b 7 Gas Valve a Remove burner assembl...

Page 11: ...ional Flow Diagram TERMINAL BLOCK TERMINAL BLOCK PERMANENT LIVE 240 50Hz SOLENOID THERMOSTA T SOLENOID PIEZO SPARK GENERATOR GAS CONTROL VALVE THERMOSTAT PILOT ASSEMBLY C W SPARK ELECTRODE 240v 50Hz P...

Page 12: ...12 FAULT FINDING...

Page 13: ...FAULT FINDING 13...

Page 14: ...14...

Page 15: ...15...

Page 16: ...icy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by AGA Station Road Ketley Telf...

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