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+44 (0) 1527 396900 / [email protected] / www.ratioev.uk

io

5

Installation Guide

Summary of Contents for io5

Page 1: ...1 44 0 1527 396900 info ratioev uk www ratioev uk io5 Installation Guide...

Page 2: ...www ratioev uk Thank you for choosing the io5 Ratio EV Charging Unit 1 Target Park Shawbank Road Lakeside Redditch Worcestershire United Kingdom B98 8YN 44 0 1527 396 900 info ratioev uk sales ratioev...

Page 3: ...of this manual is protected by copyright and other intellectual property laws The content of this manual may only be copied modified reproduce or translated with express written permission from the m...

Page 4: ...hooting 40 10 Troubleshooting 40 14 Disposal 42 14 Disposal 42 1 1 1 Safety warnings 5 1 1 1 Safety warnings 5 1 1 2 Fuel Identifier 5 1 1 2 Fuel Identifier 5 3 Technical data 12 3 Technical data 12 5...

Page 5: ...ribed hazardous situation see the table below Safety warnings at the start of a section apply to the entire section Safety warnings that refer to a particular sentence or procedure step are embedded i...

Page 6: ...varies from or exceeds the given operating conditions Failure to comply with the instructions in this manual Failure to eliminate faults malfunctions or defects of the product that impose safety risks...

Page 7: ...ections and maintenance operations as described in this manual Unauthorised removal or modification of parts or safety devices of the product Use of spare parts or accessories that have not been appro...

Page 8: ...stated in this manual Do not expose the internal components of the product to moisture Do not immerse the product in water or any other liquid Do not use the product if the enclosure or EV connector a...

Page 9: ...ach phase of the main grid to measure the current flow of the main grid The Sensor Box is also compatible with solar panel installations and can measure the direction of the current One charger is con...

Page 10: ...e disabled 3 Power LED 4 Fault LED 5 Charge LED 1 Front cover bezel 2 Charge socket not on tethered versions 2 1 Charger Components 10 Ratio io5 Charger Manual Charge modes The charger has four availa...

Page 11: ...tio Sense in your Ratio Smart charger 9 3 4 6 5 7 8 1 2 1 Phase 1 L1 CT clamp input 2 Phase 2 L2 CT clamp input 3 Phase 3 L3 CT clamp input 4 Mains input 5 P1 meter input inactive 6 Status LED 7 Input...

Page 12: ...AC 16A 32A Max Power output output 7 4 kW 230V AC 22 kW 400V AC Frequency 50 Hz Protection against electric shock Class I Residual current detection DC 6mA Dimensions 400mm 250mm 105mm Housing PC ABS...

Page 13: ...ve vibrations could loosen connections and cause product malfunction 4 2 Storage Store the product in the original packaging or a suitable replacement packaging to protect the product from moisture du...

Page 14: ...allation 9 Mains input cable for Sensorbox q Rubber grommet for data cable w Screw caps 4 e RJ10 connector 4 r Adhesive strip Note The Ratio Smart charger does not include the CT clamps and Sensorbox...

Page 15: ...wiring and electrical protection 16 A 32 A Wiring cross section 1 phase 3 2 50 mm2 solid wire 3 6 00 mm2 solid wire Wiring cross section 3 phase 5 2 50 mm2 solid wire 5 6 00 mm2 solid wire Mains Circ...

Page 16: ...it 1 Switch off the Main Circuit Breaker MCB in the consumer unit to cut power to the main grid 2 Lay down a power cable and data cable between the consumer unit and the installation location of the c...

Page 17: ...L1 L2 L3 N L1 L2 L3 TVS K K L L K L N User User User User Note For correct functioning of the Sensor Box you must install this current transformer around the same phase as the power supply L Note Mak...

Page 18: ...the data cable into the RJ10 connector 7 Place the remaining current transformers around the other phase wires of the main power grid and also between the main fuse and the consumer unit solar panel...

Page 19: ...the installation location with the bottom of the template about 80 100 cm above the ground 2 Ensure the template is level Use a spirit level Alternatively 1 Hold the charger against the wall at the i...

Page 20: ...and dry surface 5 Drill the holes in the wall Use an appropriate drill and drill bit 6 Insert wall plugs if applicable 7 Align the charger with the holes in the wall and secure it with four 5 35 mm sc...

Page 21: ...e the left cable inlet cover Use a flathead screwdriver and hammer 4 Remove the sealing nut from the cable gland 5 Insert the cable gland through the left cable inlet 6 Secure the cable gland with the...

Page 22: ...de the power cable through the cable gland 7 Strip the wires of the power cable 22 Ratio Smart Solar Charger Manual 7 Guide the power cable through the sealing nut 8 Guide the power cable through the...

Page 23: ...wn Earth Green Yellow Not connected Earth Jumper Earth Green Yellow N Blue L1 Brown L2 Black L3 Grey Note Earthing electrode connection required at this stage if a third party open PEN device is not b...

Page 24: ...ble installation 1 Carefully remove the centre cable inlet cover shown above If connecting to Wi Fi refer to section 6 2 Place the insert into the cable gland select the correct insert as per page 14...

Page 25: ...wires of the data cable 2 Take the four full coloured wires 3 Remove the unused wires 4 Insert the wires into the RJ10 connector in the exact same order as in the Sensor Box 5 Secure the wires to the...

Page 26: ...6900 info ratioev uk www ratioev uk 7 Gently pull the excess data cable out of the charger If you have purchased a single charger please continue to chapter 5 9 6 Insert the RJ10 connector into the le...

Page 27: ...3 Guide the second data cable alongside the existing data cable through the cable gland or rubber grommet 4 Strip the wires of the data cable 5 Match the coloured wires to the wires already used in th...

Page 28: ...b charger 1 Carefully remove the centre cable inlet cover shown above 2 Carefully pierce a hole in the centre of the rubber cable grommet 3 Insert the cable gland or rubber cable grommet into the cent...

Page 29: ...of the RJ10 connector on the main charger 7 Remove the unused cores 8 Insert the wires into the RJ10 connector in the exact same order as in the main controller charger 9 Secure the wires to the RJ10...

Page 30: ...on checks Check if all live neutral and earth wires are properly connected Check if the data cables if utilised are wired correctly and the order of the coloured wires match on both sides Check if all...

Page 31: ...lations you have finished installing the charger Before the charger is ready for use you must first commission the charger 5 8 Finish the installation TX10 1 Secure the housing lid in place with the f...

Page 32: ...an account before use 1 Go to the Google Play store or App Store on your device and search for Ratio Alternatively scan the QR code below 2 Download the Ratio EV Charging App 3 Follow the steps in th...

Page 33: ...set this value to 100A This value is used for Dynamic Load Balancing Set this value to the size of the grid connection as measured by the CT clamps e g if the premises has a 3 x 32A connection set th...

Page 34: ...or add a new vehicle 3 Overview of recent charging sessions 4 Shows the current version of the Ratio EV Charging App Note Adding vehicle information is recommended for a detailed overview of your cha...

Page 35: ...is fed back into the grid by the solar panel installation Note If no power is currently fed back into the grid by the solar panel installation perform this test procedure again when there is power fed...

Page 36: ...ion of the Ratio EV Charging app may lead to compatibility issues and is not recommended The update may take a few minutes After the update the charger reboots and is ready to use While the update is...

Page 37: ...p the charging session by pushing the Stop button in the App or by unlocking the vehicle 1 Unplug the EV charging connector from the vehicle 2 For socket version Unplug the EV Charging connector from...

Page 38: ...the charge modes SmartSolar starting Set the minimum required charging current of the current charger for the SmartSolar charge mode Range 6A 10A PureSolar starting Set the minimum required charging c...

Page 39: ...detergent solution Risk of electric shock Switch off the charger before cleaning the housing Be careful when cleaning the inlets and socket do not use excessive amounts of water to avoid water leakin...

Page 40: ...ng the EV with a different charger If the error persists Please contact Ratio or a qualified electrician to diagnose the issue Switch off the power to the main grid Switch the power to the main grid b...

Page 41: ...ws incorrect values while the charger is in Smart Solar mode Make sure the arrows on the current transformers point towards the entry point of the main power grid Make sure the current transformers L1...

Page 42: ...chase If this product is defective in materials manufacture or design during this warranty period Ratio EV Charging will at its option repair or replace the product Repair parts and or replacement pro...

Page 43: ...Service 43 44 0 1527 396900 info ratioev uk www ratioev uk 15 EC Declaration of Conformity...

Page 44: ...Service 44 44 0 1527 396900 info ratioev uk www ratioev uk...

Page 45: ...Service 45 44 0 1527 396900 info ratioev uk www ratioev uk Notes...

Page 46: ...vice 46 44 0 1527 396900 info ratioev uk www ratioev uk Ratio EV Charging Unit 1 Target Park Shawbank Road Lakeside Redditch Worcestershire B98 8YN 44 0 1527 396 900 ratioev uk info ratioev uk 21LFT10...

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