Rale Industries MT120 2022 Page 24 User Manual Download | Manualshive

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2022 RALE® INDUSTRIES USER'S MANUAL

20

99460

99704

02101

02103

02101

99704

99460

02110

99137

2X

40 FT-LB

99205

2X

PART NUMBER

DESCRIPTION

QTY.

02103

BELLCRANK A CENTER TUBE

1

99460

BUSHING- H1-FM2528-21

2

02101

BELLCRANK A SIDE PLATE

2

02110

SHOCK EXTENDER INNER RACE

1

99704

RET RING EX-35 MM

2

99205

NUT NYLOCK-M10

2

99137

SCREW-M10 X 55 FLANGE HEAD

2

02500 BELLCRANK A SUBASSEMBLY BOM

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Summary of Contents for MT120 2022

Page 1: ... 2 0 2 2 U S E R S M A N U A L S T 1 2 0 M T 1 2 0 ...

Page 2: ...2022 RALE USER S MANUAL Revision A Release 12 21 2021 TD 32120 ...

Page 3: ...ing handling agility and suspension performance to let you ride harder faster and longer This Installation Guide is to be used in conjunction with the application specific Fit Kit Diagram included with each Fit Kit Please retain this Installation Guide for usability and safety information Consider this guide a part of the product If you need a copy of any documentation please contact RALE Industri...

Page 4: ...rial number plate The serial number will need to be referenced when communicating with your dealer or RALE Industries It is located on the right side of the RALE Track Kit Record the following information RALE Serial Number Motorcycle Make Motorcycle Model Motorcycle Year SERIAL NUMBER ...

Page 5: ...ENTS Welcome iii Serial Number iv Warnings 2 User s Guide 4 Features 5 Safety 8 Suspension Setup Tips 10 Setting Static Sag 11 Pre trip Inspection 11 Maintenance 12 Part Diagrams 16 Table of Contents 17 Warranty 35 ...

Page 6: ... It is not possible for RALE to warn the owner or operator of every conceivable DANGER CAUTION or NOTICE that may be encountered in relation to a RALE Industries snowbike conversion kit It is the responsibility of the owner and or the operator to exercise good judgment to stay safe at all times DANGER Cancer and Reproductive Harm www P65Warrnngs ca gov Before operating a vehicle equipped with a RA...

Page 7: ......

Page 8: ...2022 RALE INDUSTRIES USER S MANUAL 4 USER S GUIDE ...

Page 9: ...d helmet eye protection and protective clothing while operating this vehicle Never carry a passenger Before starting engine check throttle and brake for proper opperation Reduce speed and use extreme caution when operating in unfimiliar terrain Ensure that sprocket and track shrouds are in place and secure Do not operate with shrouds removed Only operate in snow and ensure safe snow conditions Fai...

Page 10: ...2022 RALE INDUSTRIES USER S MANUAL 6 16 15 14 9 8 19 20 6 7 4 3 2 18 17 1 12 11 10 13 5 ...

Page 11: ... Chain 5 Bellcrank A 4 Center Channel 3 Chain Cover 2 Bellcrank B 1 Track Rails 15 Warning Labels 13 Secondary Chain Adjuster 20 Secondary Chain 19 Brake Hub Rotor 18 Brake Caliper 17 Ski Tower 21 Ski 22 10 Side Links Ski Mount Block 23 Undercarriage 16 14 Rear Bogie Wheels Track Adjustment Ski Saddle Bushing 24 23 ...

Page 12: ...ute tell someone your plan and when to call for help if contact is not made Utilize on line resources for cold weather safety information and training https www wcc nrcs usda gov snow weather gov avalanche org Gear Tool Packing It is recommended to pack the following gear These lists are not comprehensive and the rider may need to pack more or less depending on current and changing conditions rout...

Page 13: ...y forward ride light on the seat and don t hesitate to stand up for better control Riding disclaimer A vehicle equipped with the RALE Track Kit is similar to riding a dirt bike but with obvious handling differences Familiarity with the kit its operation and an understanding of how snow conditions obstacles and terrain affect ride ability is crucial to mitigate risk DANGER To avoid serious injury o...

Page 14: ...enger or towing is EXTREMELY dangerous See warning label on RALE Track Kit Always respect laws and regulations when riding DANGER Users assume all risk while operating a vehicle equipped with a RALE Track Kit equipped vehicle including but not limited to stunts jumps wheelies competitive hill climbing race competition or performance expositions of any kind Suspension Setup Tips RALE recommends slo...

Page 15: ...tand to set the static sag using the shock spring preload adjuster 2 Jounce the suspension of the bike to establish proper ride height Ensure the handlebars are straight before proceeding 3 Place a level on the center channel 4 Increase the spring preload until the center channel is level 0 5 Using an angle gauge on the lower fork tubes continue adjusting the shock spring preload as needed to achi...

Page 16: ...lined in the following section CAUTION Failure to perform scheduled maintenance tasks can result in excessive wear and damage to the RALE Track Kit that are not covered under warranty DANGER To prevent serious injury or death never allow any part of a person s body or clothing or any tools or devices into the RALE Track Kit without first turning off the host bike power Maintenance ...

Page 17: ... one hour of riding check the following and perform tasks as listed in the maintenance schedule on page 14 and as described on page 15 Re torque all bolts shown below repeat on opposite side of RALE Track Kit See the parts diagrams for torque specs 35 FT LB 50 FT LB 50 FT LB 50 FT LB 200 IN LB 40 FT LB 40 FT LB 200 IN LB 200 IN LB ...

Page 18: ...e ordered from your RALE dealer Please have your serial number available and use the part numbers for reference Keep a record of parts changed and dates of maintenance performed EVERY 5 HOURS EVERY 10 HOURS EVERY 40 HOURS ANNUAL PART VISUAL PHYSICAL BOLT TORQUE PRIMARY CHAIN SECONDARY CHAIN SPROCKETS TRACK TENSION TRACK HYFAX BOGIE WHEELS SKI SKAG SKI SADDLE BUSHING BRAKE SYSTEM RAIL PIVOT AXLE SI...

Page 19: ...y set or check the track tension alignment Track Check for damage wear on the lugs Examine the metal clips for excessive wear or missing clips Hyfax Check for abnormal or excessive wear the sides should not be less than 17 mm tall Bogie Wheels Check for side to side movement indicating bearing wear Check the running surface for wear Rail Pivot Axle Lubricate using Lucas Marine Grease RALE recommen...

Page 20: ...2022 RALE INDUSTRIES USER S MANUAL 16 PART DIAGRAMS ...

Page 21: ...20 Bellcrank B 21 Drive Axle 22 Brake Hub 23 Rails 24 Tunnel 25 Side Links 26 Swing Arm 27 TASM 01 1 28 TASM 01 2 28 TASM 01 3 28 TASM 02 1 29 TASM 02 2 29 TASM 03 1 30 TASM 03 2 30 TASM 04 1 31 TASM 04 2 31 TASM 05 1 32 TASM 05 2 32 User s Install Box 33 Table of Contents ...

Page 22: ...6 99507 UPPER LINK BOM PART NO QTY DESCRIPTION 99955 1 ZERK 1 8 NPT 99715 1 RET RING 34MM INTERNAL SPIRAL 99212 1 NUT JAM M12 PER KIT 1 UPPER LINK ROD 24001 1 UPPER LINK SPACER 7 8 99506 1 HEIM JOINT M14 GREASED 99507 1 ROD END M12 NON GREASED SEE FIT KIT INSTALLATION ...

Page 23: ... IN LB 01139 01001 BLUE PART NUMBER DESCRIPTION QTY 01001 OUTSIDE YOKE 1 99312 THRUST WASHER SWINGARM 2 01139 CHAIN GUIDE 1 99191 SCREW M6 X 12 PAN HEAD 4 99148 SCREW M8 X 60 HEX HEAD 2 99215 NUT SER FLG M8 2 99470 BUSHING H1 SM2225 15 2 99480 BRG THRUST TTM 2238 015 2 99952 SEAL YOKE 2 01300 YOKE SUBASSEMBLY BOM ...

Page 24: ... 2X 40 FT LB 99205 2X PART NUMBER DESCRIPTION QTY 02103 BELLCRANK A CENTER TUBE 1 99460 BUSHING H1 FM2528 21 2 02101 BELLCRANK A SIDE PLATE 2 02110 SHOCK EXTENDER INNER RACE 1 99704 RET RING EX 35 MM 2 99205 NUT NYLOCK M10 2 99137 SCREW M10 X 55 FLANGE HEAD 2 02500 BELLCRANK A SUBASSEMBLY BOM ...

Page 25: ...BER DESCRIPTION QTY 03503 BELLCRANK B CENTER TUBE 1 03504 BELLCRANK B CROSSBAR 1 03210 BELLCRANK B OVERMOLDED STOP 1 03302 BELLCRANK B SIDE PLATE 2 29501 BELLCRANK B ROTATOR AXLE 2 99106 SCREW M8 X 20 FLANGE HEAD 4 99460 BUSHING H1 FM2528 21 2 99704 RET RING EX 35 MM 2 99132 SCREW M6 X 50 FLANGE HEAD 2 99109 SCREW M6 X 16 FLANGE HEAD 4 03400 BELLCRANK B SUBASSEMBLY BOM ...

Page 26: ...2022 RALE INDUSTRIES USER S MANUAL 22 3 043 3 970 2 438 04103 99906 2X PART NUMBER DESCRIPTION QTY 04103 DRIVE AXLE 1 99906 DRIVE WHEEL V2 0 7T 2 86P 2 04300 DRIVE AXLE SUBASSEMBLY BOM ...

Page 27: ...KE HUB SUBASSEMBLY BOM PART NUMBER DESCRIPTION QTY 05102 BRAKE HUB 1 05005 BRAKE HUB CENTER BEARING SPACER 1 99604 SPROCKET RALE 520 17 1 99602 SPROCKET RALE 520 20 1 05009 BRAKE ROTOR 1 99406 BALL BEARING BRAKE HUB 4 99825 DOWEL PIN M8 X 30 12 99703 RET RING EX 52MM 2 99114 SCREW M8 X 20 BUTTON HEAD 4 99201 NUT NYLOCK M8 4 05105 BRAKE HUB PIN KEEPER 2 ...

Page 28: ... 07019 TRACK RAIL SEPARATOR 1 07011 ICE AGE TENSIONING BLOCK 2 99136 SCREW M10 X 45 FLANGE HEAD 4 99111 SCREW M6 X 20 SHCS 4 99202 NUT NYLOCK M6 4 99214 NUT SER FLG M10 2 99116 SCREW M10 X 80 HEX HEAD 2 99180 SCREW M6 X 20 THREAD FORMING 2 12131 REAR IDLER AXLE 1 99902 WHEEL ASM REAR IDLER 200MM 2 12124 REAR IDLER SPACER 2 12125 REAR IDLER AXLE BLOCK 2 99103 SCREW M10 X 30 FLANGE HEAD 2 08100 UNDE...

Page 29: ...2 PART NUMBER DESCRIPTION QTY 09020 TUNNEL SIDE PLATE RIGHT 1 09021 TUNNEL ASM LEFT SIDE PLATE 1 09031 TUNNEL ASM TOP 1 08300 TUNNEL HANDLE 1 99402 BRG FLANGETTE SQUARE HOLES 4 99401 BALL BEARING DRIVE AXLE 2 99107 SCREW M6 X 20 BUTTON HEAD 16 99202 NUT NYLOCK M6 6 99102 BOLT M8 X 20 CARRIAGE 6 99201 NUT NYLOCK M8 6 09210 TUNNEL SUBASSEMBLY BOM ...

Page 30: ...STRIES USER S MANUAL 26 13010 99503 99214 20 FT LB BLUE 99214 99503 20 FT LB BLUE 16 78 426 1 PART NUMBER DESCRIPTION QTY 13010 SIDE LINK 1 99503 ROD END M10 2 99214 NUT SER FLG M10 2 13010 SIDE LINK SUBASSEMBLY BOM ...

Page 31: ...1 160 IN LB BLUE 11201 PART NUMBER DESCRIPTION QTY 11201 SWINGARM CENTER CHANNEL 1 01038 YOKE GUIDE 2 05202 BRAKE AXLE THREAD PLATE 1 05007 BRAKE HUB AXLE 1 11103 BREMBO CALIPER MOUNT 1 99203 NUT NYLOCK M12 1 99151 SCREW M8 X 16 FLANGE HEAD 8 99188 SCREW M8 X 25 FLANGE HEAD 2 99107 SCREW M6 X 20 BUTTON HEAD 4 11108 BC B STOP BAR 1 11200 SWINGARM SUBASSEMBLY BOM ...

Page 32: ...PLATE 4 99153 SCREW M10 X 35 SHCS 4 TASM 01 1 TASM 01 3 PART NUMBER DESCRIPTION QTY 02500 ASM BELLCRANK A 1 02007 BC BUSH INNER SLEEVE 2 02006 BELLCRANK RACE SPACER 1 02008 BELLCRANK AXLE 1 99303 WASHER FLAT M10 X 30 2 99115 SCREW M10 X 30 BUTTON HEAD 1 99103 SCREW M10 X 30 FLANGE HEAD 1 02200 BELLCRANK A OVERMOLDED STOP 1 01141 SERIAL NUMBER PLATE 1 99106 SCREW M8 X 20 FLANGE HEAD 4 99126 RIVET 1...

Page 33: ...ESCRIPTION QTY 04300 DRIVE AXLE 1 09210 ASM TUNNEL 1 ST120 KIT 00998 TRACK ST120 1 MT120 KIT 00996 TRACK MT120 1 PART NUMBER DESCRIPTION QTY 01123 CROSSROD SPACER REAR LEFT 2 01119 CROSSROD SPACER REAR RIGHT 2 01008 SWINGARM CROSS ROD 2 99154 SCREW M10 X 130 HEX HEAD 1 99155 SCREW M8 X 35 FLANGE HEAD 3 99205 NUT NYLOCK M10 1 99309 WASHER FLAT 5 16 SAE 3 99188 SCREW M8 X 25 FLANGE HEAD 1 01130 SPAC...

Page 34: ...TION QTY 05400 ASM BRAKE HUB 1 99050 ASM BREMBO P32 F 1 99046 BREMBO BRAKE PAD PIN 1 99156 SCREW M8 X 25 SHCS 2 PART NUMBER DESCRIPTION QTY 99309 WASHER FLAT 5 16 SAE 2 04005 DRIVE AXLE SPACER LONG 1 99128 SCREW M14 X 35 FLANGE HEAD 2 99326 WASHER BELLEVILLE 25 X 50 1 99603 SPROCKET 520 16 1 99085 CHAIN 520 X 50 SECONDARY 1 09302 CHAIN SLIDER 1 99147 SCREW M8 X 40 FLANGED BUTTON 2 09503 CHAIN TENS...

Page 35: ...EEL UPPER IDLER 2 08105 UNDERCARRIAGE UP WHEEL SPACER 2 99303 WASHER FLAT M10 X 30 2 99106 SCREW M8 X 20 FLANGE HEAD 3 99155 SCREW M8 X 35 FLANGE HEAD 2 99136 SCREW M10 X 45 FLANGE HEAD 2 TASM 04 1 PART NUMBER DESCRIPTION QTY 99106 SCREW M8 X 20 FLANGE HEAD 1 09010 TUNNEL ASM CHAIN COVER 1 99320 WASHER FLAT M13 X 37 1 99203 NUT NYLOCK M12 1 99121 SCREW M6 X 14 FLANGE HEAD 6 99154 SCREW M10 X 130 H...

Page 36: ...09626 99332 2X TASM 04 2 TASM 05 1 TASM 05 2 PART NUMBER DESCRIPTION QTY 13100 ASM SIDE LINK 2 99103 SCREW M10 X 30 FLANGE HEAD 2 99332 WASHER FLAT RUBBER 5 8 X 1 2 07019 TRACK RAIL SEPARATOR 1 13002 SIDE LINK LOWER SPACER 2 99117 SCREW M10 X 70 FLANGE HEAD 2 TASM 05 1 TASM 05 2 ST120 KIT 09622 GRAPHICS ST120 1 MT120 KIT 09626 GRPAHICS MT120 1 PART NUMBER DESCRIPTION QTY ...

Page 37: ...TRIES USER S MANUAL IN SEPARATE BAG IN SEPARATE BAG IN SEPARATE BOX TD 32120 TD 32020 90100 99075 99300 2X 99122 1X 99316 6X 99145 3X 15009 99205 3X 99201 15101 15105 2X 99205 3X 99300 4X 15104 2X 99154 2X 15103 2X 15108 ...

Page 38: ...WARRANTY ...

Page 39: ...ade or commercial use Any condition resulting from incorrect or inadequate maintenance or care Damage resulting from misuse abuse negligence accidents or shipping damage Dissatisfaction due to buyer s remorse Normal wear and tear Damages incurred during transportation Damages incurred during customer assembly or maintenance Any used previously displayed items CLAIM PROCEDURES Claims for defective ...

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