RAK Mobile Filling Station Operation Manual Download | Manualshive

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Copyright 2020, Al-Rakeb Oil, Electricity & Construction Services Company | Kuwait

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Figure 10. Other view of the control room.

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Summary of Contents for Mobile Filling Station

Page 1: ...pany Kuwait Al Rakeb Oil Electricity Construction Services Company Operation Manual for Mobile Filling Station No part of the operation manual may be reproduced or transmitted by any without prior per...

Page 2: ...lature MFS Mobile Filling Station Ft Feet ISO International Organization for Standardization L Liters mm Millimeters kg Kilogram m3 Cubic Meter UL Underwriters Laboratories V Volt Hz Hertz Inch HSE he...

Page 3: ...onitoring fuel consumption in sites by having a built in dispenser that contains flow meter This product can also store 2 types of fuel by having 2 separate tanks with a capacity of 20 000 Liters each...

Page 4: ...Leak Detection Alarm 21 1 4 11 Level Indicators 21 1 4 12 Level Switch 22 1 4 13 Overfilling Alarm 23 1 4 14 Emergency Shutdown Buttons 23 1 5 SAFETY INSTRUCTIONS 23 1 5 1 Safe Lifting 23 1 5 2 Safe I...

Page 5: ...ing through ProGauge Console and Digimon Unit Console 40 3 6 4 1 ProGauge Console 40 3 6 4 2 Digimon Console 44 4 MAINTENANCE 47 4 1 INTRODUCTION 47 4 2 MECHANICAL 47 4 2 1 Emergency Vents 47 4 2 1 1...

Page 6: ...USED TO MEASURE THE TANK FLUID LEVEL 22 FIGURE 18 CLOSE LOOK OF THE OVERFILL ALARM 23 FIGURE 19 CORNER CASTING LOCATIONS 24 FIGURE 20 SHOWS A SIMPLE FLOW DIAGRAM OF THE MFS 26 FIGURE 21 SHOWS THE ISOM...

Page 7: ...S 19 TABLE 3 EMERGENCY VENT DISTRIBUTION 21 TABLE 4 FUEL TYPES AND DENSITIES 32 TABLE 5 VOLUME SCENARIOS 32 TABLE 6 FUEL TYPE WEIGHT AND DIFFERENT VOLUME SCENARIOS 33 TABLE 7 FUEL SCENARIOS AND WEIGHT...

Page 8: ...SAFTEY 1 1 Introduction To ensure safe operation and usage of the product safety instructions and guidelines must be followed Guidelines and instructions include labels procedure and operation 1 2 In...

Page 9: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 9 Figure 3 No smocking sign Figure 4 Explosive atmosphere Figure 5 No cell phones...

Page 10: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 10 1 3 List of Parts Used Along with Descriptive Figures Figure 6 The rear side of the MFS 37...

Page 11: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 11 Figure 7 Station Dispensing Section...

Page 12: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 12 Figure 8 Control room entrance...

Page 13: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 13 Figure 9 Shows the control room...

Page 14: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 14 Figure 10 Other view of the control room...

Page 15: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 15 Figure 11 Top side of the MFS through the maintenance door...

Page 16: ...2 10 Emergency Shutdown Buttons 6 11 Ground Reel 1 12 Manual Fire Extinguisher 2 13 Retention Tray 1 14 Cut Off Valve for inlet Control 2 15 AC unit 1 16 Aluminum Door to Control Room 1 17 Power Input...

Page 17: ...number 12 Section 1 3 shows the location of the fire extinguishers located in the rear side of the MFS where the infeed line is located The fire extinguisher that is hanged on the right side door is t...

Page 18: ...first aid kit 1 4 4 Smoke Detectors There are six smoke detectors in the MFS The first one is located inside the rear cabin that leads to the infeed section The second is located in the dispenser sect...

Page 19: ...osion Proof Parts The product contains explosion proof parts such as the light units the Digimon console and the electrical box This was done in order for the MFS to meet the UL 142 Safety code All Ex...

Page 20: ...is provided with a valve to have ensure safe drainage of the excess fuel that was spilled in the operation of filling the tank The retention tray is able to slide in and out to have an easy maneuver w...

Page 21: ...ll help detect any leakage as soon as possible and appropriate action is performed This device will alarm the operator using a LED light and a beep sound Please refer to section 1 3 part number 22 to...

Page 22: ...he Paste used to measure the tank fluid level 1 4 12 Level Switch A level switch is installed at the top section of the MFS where it can be accessed using the maintenance door For every tank there mus...

Page 23: ...ocated in the dispenser section two on every dispenser The sixth is located in control cabin where the electrical box is located Please refer to section 1 3 part number 10 to locate all emergency shut...

Page 24: ...at the operation is away from any kind of traffic and moving vehicles in order not to impede with the traffic 1 5 4 MFS and Vehicles Filling While filling using the dispenser please make sure that the...

Page 25: ...ely the safety of the MFS operator Refer to section 1 3 part number 34 to locate the manhole 1 5 8 Emergency Shutdown Buttons Note that the MFS is installed with six emergency shutdown buttons One is...

Page 26: ...on The MFS is a rebuilt 40 ft ISO standard container This product can store 2 types of fuel by having 2 separate tanks with a capacity of 20 000 L each that are separated by a bypass flange The flange...

Page 27: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 27 Figure 21 Shows the Isometric view of the station Figure 22 Top view of the station...

Page 28: ...nstruction Services Company Kuwait 28 Figure 23 Elevation view of the station 2 3 Designation Plate A label with all main specifications of the MFS will also be hanged on the rear door of the MFS Figu...

Page 29: ...he dispenser section 2 4 1 Doors and Entrances The MFS have a fresh door located in the back where the tank gets fed up with fuel Towards the dispenser cabin of the MFS there are 2 Aluminum shutters t...

Page 30: ...Figure 27 Shows the maintenance 2 4 2 Air Conditioning Unit The front side also contains the condenser unit of the AC installed for the cabin and a ladder that can let you have access to the top of t...

Page 31: ...40 V power distribution units with a circuit breaker for each The power distribution unit is located in the control room in case the operator is in need for source of power Refer to section 1 3 part n...

Page 32: ...ervices Company Kuwait 32 Figure 29 Dimensions of the MFS 2 5 2 MFS Weight Scenarios Table 4 Fuel types and densities Fuel Type Density kg m3 91 738 95 747 5 98 760 Diesel 832 Table 5 Volume Scenarios...

Page 33: ...s and weight Scenarios Total fuel weight kg MFS net weight kg Gross Weight kg 91 Octane fuel only 29 520 25 000 54 520 95 Octane fuel only 29 900 25 000 54 900 98 Octane fuel only 30 400 25 000 55 400...

Page 34: ...that lifting can only be done while the tank is empty Thus having a net weight of the MFS to be 25 tons Please refer to table 7 for more information about the weight weight combination and scenarios 3...

Page 35: ...ctrical source of 240 V single phase with a frequency 50 Hz The external power source should be provided by using the input plug located next to the condenser unit Refer to section 1 3 part number 17...

Page 36: ...l located in the rear cabin where the infeed is This can be done by connecting the reel to the ground the other truck The reel ground location figure is mentioned previously in section 1 3 7 There are...

Page 37: ...ons 2 Park the fuel conveying truck towards the back section of the MFS where can be seen from figure 32 in order to connect the hoses to the infeed section of the MFS and start the filling operation...

Page 38: ...ure 34 Location of both inline check valve and the cut valve 5 The Digimon console will show the status of the tank being filled the operator can navigate through the Digimon console and check the sta...

Page 39: ...ank 1 and 2 It can be reached by accessing the manhole Refer to section 1 3 part number 34 The figure 35 shows the by pass flange Figure 35 Shows the by pass flange 3 6 3 Filling Vehicles and other Ma...

Page 40: ...station fuel pumping 5 Please do not refill and vehicle or other machinery while the engine is running to ensure safeness 3 6 4 Navigating through ProGauge Console and Digimon Unit Console This sectio...

Page 41: ...in menu the console can show the 2 tanks simultaneously with all their main statuses such as volume height and temperature The main menu is shown in figure 34 Using the button Number 1 and 2 which ind...

Page 42: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 42 Table 9 Detailed pages Number Page 1 2 3...

Page 43: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 43 4 5 6 7...

Page 44: ...sole OFF 0 Figure 38 Info Button menu 3 6 4 2 Digimon Console The Digimon console will start automatically whenever the MFS is connected to a power source Once the console is on it will show the page...

Page 45: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 45 Figure 39 The Digimon console 1 2...

Page 46: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 46 Table 10 Detailed status pages Number Page 1 2 3...

Page 47: ...mergency vent 4 2 1 1 Maintenance Procedure An annual inspection check should be done to each vent If freezing conditions occurs a check should be done after every operation Check for proper operation...

Page 48: ...Construction Services Company Kuwait 48 4 3 Electrical 4 3 1 Wiring When any physical damage to the wiring system can be seen replace immediately The wire replacement shall be with wires with the sam...

Page 49: ...ck valve Check if the cut off valve is fully opened Mechanically check the cut off valve from any wear damages or if the cutoff valve is stuck or not working properly If it is not working properly rep...

Page 50: ...ing properly change the relays inside and contact Al Rakeb service maintenance team Overfilling happened without the alarm console part number 8 in section 1 3 alarming the operator Check input PCB 91...

Page 51: ...ot working replace Check the relay card inside the dispenser If not working replace Check if the cut off valve number 35 in section 1 3 is fully opened Mechanically check if the valve is damaged If so...

Page 52: ...f it is damaged replace Make sure that the power being received to the dispenser is 230 VAC Make sure that the power cable is not damaged If damaged replace Leakage took place and the product inside t...

Page 53: ...ervices Company Kuwait 53 6 REFRENCES 6 1 Websites https www navacqs nl producten container lashing equipment corner castings https www youtube com watch v CK d5NGx0wI https www alibaba com product de...

Page 54: ...iba Industrial Area Block 5 St C1 plot 151 152 167 E mail Info rak com kw mfs technical support rak com kw mfs spare parts rak com kw wahab rapico com kw mohammad ibrahim rak com kw Khaled Najjar rak...

Page 55: ...0 1 28 1 280 71 338 33 4 00 1 50 1 503 22 397 11 5 00 1 73 1 725 72 455 89 6 00 1 95 1 948 22 514 67 7 00 2 17 2 170 73 573 45 8 00 2 39 2 393 23 632 22 9 00 2 62 2 615 74 691 00 10 00 2 84 2 838 24 7...

Page 56: ...27 36 00 8 62 8 623 34 2 278 05 37 00 8 85 8 845 85 2 336 83 38 00 9 07 9 068 35 2 395 60 39 00 9 29 9 290 86 2 454 38 40 00 9 51 9 513 36 2 513 16 41 00 9 74 9 735 86 2 571 94 42 00 9 96 9 958 37 2...

Page 57: ...4 217 76 70 00 16 19 16 188 48 4 276 54 71 00 16 41 16 410 98 4 335 32 72 00 16 63 16 633 49 4 394 10 73 00 16 86 16 855 99 4 452 88 74 00 17 08 17 078 50 4 511 66 75 00 17 30 17 301 00 4 570 44 76 0...

Page 58: ...0 381 45 100 17 756 0 451 3 951 3 950 760 1 043 680 16 000 40 640 0 406 47 640 18 756 0 476 4 173 4 173 264 1 102 459 17 000 43 180 0 432 50 180 19 756 0 502 4 396 4 395 768 1 161 239 18 000 45 720 0...

Page 59: ...12 183 12 183 408 3 218 515 53 000 134 620 1 346 141 620 55 756 1 416 12 406 12 405 912 3 277 295 54 000 137 160 1 372 144 160 56 756 1 442 12 628 12 628 416 3 336 074 55 000 139 700 1 397 146 700 57...

Page 60: ...57 80 000 203 200 2 032 210 200 82 756 2 102 18 414 18 413 520 4 864 336 81 000 205 740 2 057 212 740 83 756 2 127 18 636 18 636 024 4 923 116 82 000 208 280 2 083 215 280 84 756 2 153 18 859 18 858 5...

Page 61: ...000 18 000 20 000 22 000 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 Volume L Ruler Reading in Volume Vs Ruler Reading 0 400 800 1 200 1 600 2 000 2 400 2 800 3 200 3 600 4 000 4 400 4 800...

Page 62: ...rvices Company Kuwait 62 9 Appendix B Firefighting Instruments Location Appendix B shows the location of all firefighting instrumentation Instrumentation includes fire extinguisher automatic fire exti...

Page 63: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 63...

Page 64: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 64...

Page 65: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 65 10 Appendix C Piping Instrumentation Diagram This section includes the piping Instrumentation Diagram...

Page 66: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 66...

Page 67: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 67 11 Appendix D Top View Design Drawing Appendix D shows the top view design drawing of the mobile fuel station...

Page 68: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 68...

Page 69: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 69 This page was intended to be blank...

Page 70: ...Copyright 2020 Al Rakeb Oil Electricity Construction Services Company Kuwait 70 This page was intended to be blank...

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