Raider 40, Assembly Manual

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Raider 40 Manual Military version
Ref. No. Part No. Description Q’ty Remarks
11 - 5 91 5314-0825
Stud Bolt
2
11-6
9301 21 - 0800
Nut
2
1 1-7
9401 21-0800
Washer
2
11-8 910114-0830
Bolt
1
1 1-9
941 303-0800
Spring: Washer
1
1 1-10
910114-0625
Bolt
2
1 1-11
941 303 - 0600
Spring: Washer
2
Recoil Starter Removal
1. Remove the neutral start mechanism components and
remove the recoil starter from the engine.
2. Rewind the reel and loosen the recoil starter spring. Note:
use a screw driver to put the starter rope in the reel notch.
With the rope hooked in the notch, rotate the reel slowly to
loosen the rope. Repeat this process until the starter spring
does not pull the reel.
3. Remove the handle (7) from the starter rope (8).
WARNING: The Raider 40 has a neutral start mechanism (start-in-
gear protection) attached to the recoil starter. This feature disables
the engine from starting while in gear (forward or reverse) During
reassembly of the engine following repair, ensure that you do not
WARNING: The Raider 40 has a neutral start mechanism (start-in-gear protection) attached to the recoil
starter. This feature disables the engine from starting while in gear (forward/reverse). If the electric
start is used it will not start the engine unless it is in neutral.
Cleaning and Inspection:
All worn, damaged, or missing parts must be replaced.
1. Clean metal parts with solvent and dry with low pressure compressed air. Clean plastic parts
with dry cloth.
2. Inspect following components as follows:
Starter rewind spring for cracked or broken end loops.
• Ratchet and reel stopper springs for deformation or poor tension.
• Sliding plates, stopper components, and busing for cracks or signs of wear.
• Reel assembly for wear.
• Starter housing for sharp or rough edges which could fray starter rope.
Starter rope for frays and rope handle for damage.
Assembly
For assembling, use the procedure reverse to the disassembly: following notes.
• When setting the starter spring (2) on the starter spring case (1) direct the outer edge hook of the
coil spring to the right and set it in the notch of the starter spring case outer circumference.
• When winding the starter spring (2) , rotate the reel (3) to the direction of turn (left turn) at
pulling out the rope. Then, set the spring so that the reel rotates 1/4 of a turn to one and 1/4 of a
turn when rope is fully pulled out.
• Apply anti -freeze grease to both ends of the starter spring (2)
and sliding area between the starter shaft bolt (14) and friction plate. • Tighten the starter shaft
bolt to the specified toque.