Raider 40, Assembly Manual

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Raider 40 Manual Military version
1
Parts and Assembly Manual
Section Description Page No.
1 General Precautions, Break in procedures……………. 2
1. Checklist prior to mission
2. Raider Break-In Procedures
2 Raider Engine Overview …………………………………. 4
3 Engine Information ……………………………………….. 5
3.1 Cylinder/Crankcase ……………………………….. 8
3.2 Cylinder/Crankshaft ……………………………….. 9
3.3 Intake Manifold/Fuel Pump ………………………. 10
3.4 Multi-fuel (Throttle Body) Atomizer ……………
11
3.5 Fuel Pump/Oil System …………………………. 13
3.6 Throttle Mechanism ……………………………… 17
3.7 Tiller Handle ……………………………………….. 19
3.8 Magneto ………………………………………….. 21
3.9 Electrical System ……………………………….. 24
3.10 Dewatering System ………………………………. 29
3.11 Recoil Starter ……………………………………… 31
3.12 Starter Lock ……………………………………….
34
3.13 Drive Shaft Housing ……………………………. 39
3.14 Gear Case (Drive Shaft) ………………………… 41
3.15 Gear Case (Propeller Shaft) …………………… 44
3.16 Shifter ……………………………………………… 47
3.17 Transom Bracket ………………………………… 51
3.18 Reverse Lock (Transom Bracket) …………….. 55
3.19 Raider Motor Covering (Cowl) ………………… 56
3.20 Fuel Hose …………………………………………. 57
3.21 Two Raider Motor Configuration …………….. 59
3.22 Tool Kit …………………………………………… 60
4 Engine Details ………………………………………….. 61
4.1 Tune Up procedures …………………….. 61
4.2 Lubrication ……………………………….. 61
4.3 General Service Information ……………. 62
4.3.1 General Equipment Required ……….. 62
4.3.2 Consumables Required ……………… 63
4.3.3 Operational Information …………….. 63
4.3.4 Unit Conversions ……………………… 65
4.3.5 Standard Torque Values …………….. 66
4.3.6 Trouble shooting ……………………….. 68
5 Recommended Spare Parts Kit …………………….. 70