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EPS 02 Operating Instructions  
RACO Electronic Position Sensor 
 

 

 
 
 
 
 
 

 
 
- Electronic Limit 
 

Switches 

 

- Very Accurate 

 

- Easy to use 

 

- Robust 

 

- Dependable 

 

- High Resolution 

 

- Non Contact 
   Measurement 

 

- Wide Temp. 
   Range 

 
 
 
 
 
 

Introduction 

 
The  RACO  electronic  positioning  system 
EPS 02 has been especially designed for end 
of  stroke  limit  switch  detection  in  electro-
mechanical  linear  actuators.  The  operating 
principal is based on a non contact coupling 
through  a  magnetic  field.  It  detects  angular 
movement  of  the  rotating  motor  shaft  or 
actuator  screw  in  relationship  to  the 
stationary sensor on the printed circuit board 
and  converts  this  signal  into  an  absolute 
linear position signal.  

The  electronic 
position  sensor 
EPS 

02 

is 

typically 

integrated  into 
the 

actuators 

accessory 

housing 

“A” 

mounted  at  the 
opposite  side  of 

the motor drive shaft. 

 

If  the  actuator  is 

equipped 

with 

additional 
auxiliary 
equipment 

like 

hand  wheel,  etc.. 
the 

electronic 

position 

sensor 

will be mounted in 
the  lateral  accessory  housing  “D”  located  at 
the coupling housing connecting the actuator 
screw with the drive motor. 
In  the  EPS  02  the  two  end  of  stroke  limits 
can be set via on board push buttons and / or 
the  TTL  level  communication  interface.  In 
addition  an  optional  external  reference  limit 
switch  can  be  used.  Three  on  board  LED’s 
will  guide  the  user  through  the  initial  setup 
procedure  and  will  function  thereafter  as 
operation control signals. 
 
 

Function 
 

The  EPS  02  consists  of  two  potential 
free relay contacts, an input channel for 
the  motor over-temperature switch, and 
the  optional  external  reference  limit 
switch. 
 
 

Motor Over-Temperature Switch 

 
To  protect  the  RACO  actuator  motor 
from  overheating,  for  example  from 
frequent  starts  and  stops  or  excessive 
overloading of the actuator, the opening 
of  the  motor  thermal  switch  will  be 
monitored.  If  the  motor  thermal  switch 
is wired into terminals X1 pin 4 and pin 
5,  both  limit  switch  relay  contacts  will 
open  up  in  the  event  of  an  over 
temperature. The red LED will blink on 
and off to indicate that condition.  
 
 

External Reference Switch 

 
An  optional  external  reference  switch 
can  be  used  to  indicate  the  retracted 
position. The external device has to be a 
normally  open  limit  switch  or  a  PNP 
proximity  switch.  The  switch  will  be 
connected  between  terminal  X1  pin  3 
and  pin  4.  In  the  mode  external 
reference  switch,  the  actuator  will 
retract until the external switch is made. 
With the rising voltage edge at the input 
X1  Pin  3  the  internal  EPS  02  position 
reference  point  will  be  set  to  zero  each 
time. The extended stroke limit position 
is  defined  by  the  stored  stroke  length 
and the above described zero position. 
Make  sure  that  the  external  reference 
switch is positioned in front of the  
 
 
 

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Summary of Contents for EPS 02

Page 1: ...an be used Three on board LED s will guide the user through the initial setup procedure and will function thereafter as operation control signals Function The EPS 02 consists of two potential free rel...

Page 2: ...e hard wired into the reversing motor starter or VFD control circuit to provide reliable end of stroke protection Within the permissible stroke range of the actuator the contacts are closed Relay outp...

Page 3: ...om one function to the next Push button S2 is used to select the value in each of the selected function There are two settings which can be made independent from each other 1 Setting of the end of str...

Page 4: ...LED pattern will change to its normal operational condition See above LED Display section Manual Position Setting Diagram TTL Level Communication Interface The EPS02 is equipped with a TTL level comm...

Page 5: ...n to the stroke direction A counting direction will be selected with the radio buttons External Reference Function If an external reference switch is used this selector box will be enabled The positiv...

Page 6: ...the screen into the EPS02 the Send Parameter Block button needs to be pushed This refers to all configuration screens Reed switch sector The reed switch sector display block is for diagnostic and func...

Page 7: ...a negative and positive band around the selected switching point This number should be selected large enough to avoid shattering of the output signal and small enough to provide the desired position...

Page 8: ...ollowing selections can be made 0 10V 10 0V 0 20mA 20 0mA 4 20mA and 20 4mA Based on the selection Cylinder max Stroke from the main screen the Limits for Analog Output Signal slide bar is initialized...

Page 9: ...of the EPS06 As soon as the forward or reverse auxiliary contacts of the reversing motor contactor or VFD circuit are pulled in the on delay timer with the predefined Motor Rush in Time Delay Retract...

Page 10: ...he main cylinder setting screen changes from red to green Connection Problem Trouble Shooting The most common problem is the incorrect selection of the COM Port With the EPS02 EPS06 connected and powe...

Page 11: ...m Examples The EPS 02 limit switch contacts are hard wired into the reversing motor starter circuit The EPS 02 output signals are wired as permissive signals into the control circuit of a variable fre...

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