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34-OP-EN

MACHINE SETUP

UN-CRATING MACHINE:

Carefully check the crate for any signs of damage and that 
the batteries are in the unit.

To un-crate the machine, remove banding strips from 
around the crate.  Take off the top and sides and dispose 
properly.  Remove brackets from machine wheels.  
Remove bolts from pallet, then remove board.  Carefully 
roll the machine off of the base.  Notify the carrier 
immediately if concealed damage is discovered.

CONNECTING BATTERIES:

Your machine is equipped with (1

×

) 12-Volt/ 175 AH, (1

×

12-Volt/ 215 AH, or (1

×

) 12-Volt/ 225 AH Wet Lead Acid, 

AGM, Industrial, or Deep Cycle Battery which form a 12 
Volt system.

(SEE PICTURE BELOW FOR CORRECT CABLE 
CONNECTIONS)

1.  Turn all switches to the 

OFF

 position and remove Key 

(Optional)

.

2.  Release Machine Hood Latch and open Machine 

Hood.  Attach all Battery Cables to Terminals as shown 
below.

3. Turn 

ON

 main power switch and check the Battery 

Meter to ensure correct installation.   Charge Batteries 
if needed 

(SEE BATTERY CHARGING)

.

NOTICE

Batteries are a possible environmental hazard.  Consult 
your Battery supplier for safe disposal methods.

INSTALLING MAIN BROOM:

1.  Turn Key Switch to the 

OFF

 position and remove Key 

(Optional)

.  Unplug Battery Connector.

2.  Shake the fi lter and ensure that the Main Broom and 

the Side Broom are off the ground.

3.  Remove Hopper and unscrew 3 screws to remove the 

Broom Access Door.

4.  Remove bolt holding Idler Arm in place 

(A) 

(SEE 

BELOW)

.

5.  Remove Idler Arm and pull out old Broom.

6.  Slide the new Broom in.  With new Broom on Driver, 

spin until Driver engages Broom.

7.  Reinstall Idler Arm and tighten bolt.

8.  If Broom is not level, loosen bolt and run Main Broom 

motor for a couple seconds.

9.  Retighten bolt and ensure Broom is level.

NOTICE

For correct Main Broom application - Contact your Local 
Servicing Dealer.

DRIVER ALIGNED

NOT ALIGNED

12V

12 VOLTS

A

Summary of Contents for 34HD

Page 1: ...EN MODELS 34 34HD www rpscorporation com www factorycat com VERSION 14 0117 www tomcatequip com 34 OP EN 2014 RPS Corporation Read these Instructions before using the machine Read these Safety Message...

Page 2: ...NTS Shows you the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize th...

Page 3: ...harger 14 On Board Battery Charging 14 Description of LED 14 Battery Charging 15 External Battery Charging Optional 15 Battery Maintenance Guide 16 Safety 16 Inspection and Cleaning 16 Storage 16 Wate...

Page 4: ...rtant Operating this machine safely is an important responsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operator s Manual On sur...

Page 5: ...safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death...

Page 6: ...REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES...

Page 7: ...he lever engages the clutch wheel to drive Rear Wheels and lowering the lever engages the Brake 7 ADJUSTABLE HANDLEBAR Handlebars being adjustable by loosening and lowering or raising the full handlba...

Page 8: ...mal floors open door for sweeping on WET floors 4 DUST FILTER ACCESS PLATE Access Plate holds Filter in place if need to replace filter should arise remove Access Plate to gain access to the Filter 5...

Page 9: ...ed with a Side Broom to activate the Side Broom ensure that the Power Switch is to UP position 4 HD BUMPER OPTIONAL For extra protection for the Side Broom system against Walls and other objects 5 FRO...

Page 10: ...ables to Terminals as shown below 3 Turn ON main power switch and check the Battery Meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING NOTICE Batteries are a possible...

Page 11: ...e Machine and Main Broom The Up position turns ON the Side Brooms while keeping the Machine and Main Broom running 7 Confirm the Side Brooms height is correct if not adjust using the Side Broom Height...

Page 12: ...m bristles WET SWEEPING 1 Turn on machine Power Switch A Switch in the Middle position will power Main Brooms only Switch in the Up position will power Main Brooms and Side Brooms 2 Check the Battery...

Page 13: ...r 30 seconds to allow the dust time to settle CHANGING FILTER 1 To remove Filter open Machine Hood by releasing the Hood Latch C 2 Undo the three Keps Nuts and lift open the Filter Chamber Lid D 3 Pul...

Page 14: ...ge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the el...

Page 15: ...iate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING OPTIONAL 1 Transport machine to a we...

Page 16: ...r rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residue...

Page 17: ...t Curtains and replace if torn or worn 4 Check to see if Battery cables are tightened Tighten if needed 8 10 ft lb MAX 5 Inspect all Cables and Springs 6 Inspect all Nuts Bolts and Fasteners YEARLY MA...

Page 18: ...DITION NOTES PAD BRUSH CONDITION MAIN BROOM FIBER LENGTH ROTATED BRUSHES BROOM DRIVER GOOD WORN NEEDS REPLACEMENT BROOM DRIVER IDLER HUBS GOOD WORN NEEDS REPLACEMENT SIDE BROOM CONDITION GOOD WORN NEE...

Page 19: ...PER SIDE CURTAIN MAIN BROOM CURTAIN REAR SIDE DOOR CURTAIN INNER SIDE CURTAIN VACUUM HOSE FRONT CASTER CONDITION REAR WHEELS CONDITION COMMENTS SERVICING DISTRIBUTOR TECHNICIAN S NAME DATE SIGNATURE C...

Page 20: ...eplace Gasket Hopper full Empty Hopper Faulty Vacuum fan Contact Local Servicing Dealer Battery Charge is low Fully charge batteries Wet Sweep By pass Door is open Close By pass Door Poor Sweeping qua...

Page 21: ...ft BATTERY SYSTEM Battery Run Time 3 to 5 hours Charger 110v 60Hz 25 amp FILTERING SYSTEM Filtering Material Polymer Felt Filter Rating 1 Micron Size 5 182 sq inches Vacuum Rating 250 cfm BATTERY SYST...

Page 22: ...Union Steel 4 401US SIDE BROOMS SIDE BROOM TYPE PART S Poly 4 402 Poly Steel 4 402S FILTER KITS FILTER TYPE PART S Standard Filter Assembly Includes Tape Seal Kit Grill and Filter 4 500 Standard Filt...

Page 23: ...damage images required or 1 000 hours Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and...

Page 24: ...er and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate throug...

Page 25: ......

Page 26: ...RPS Corporation 2014 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 011 262 681 3583 Fax 866 901 3335...

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