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34-OP-EN 

- 17 -

MAINTENANCE

DAILY MAINTENANCE:

1.  Remove the clean Brooms.  Never use soiled Brooms 

when cleaning.  Replace Brooms when they become 
worn.

2.  Turn Beater Bar for 20 seconds to clean out Filter.  

Inspect fi lter.

3.  Pull out Hopper to empty and clean before machine 

storage.

4.  Wipe down machine if needed.  Use a non-abrasive, 

non-solvent cleaner or a clean damp cloth.

5.  Recharge the Batteries if needed.

WEEKLY MAINTENANCE:

1.  Check Battery water level in each cell of the Batteries 

and fi ll as needed.  Always use distilled water to refi ll 
Batteries.  Batteries should be fi lled approximately 

3

4

'' to 1'' above the plates.  Overfi lling will cause the 

Batteries to leak during charging.  The charging 
process creates gas bubbles inside the Battery, which 
effectively increases the volume of the electrolyte.

2.  Clean Battery tops to prevent corrosion.

3. Flip 

Brooms.

4.  Pull out Hopper to empty and clean before machine 

storage.

MONTHLY MAINTENANCE:

1.  Check Main Broom Jackshaft Belt for wear and 

tension.

2.  Check machine for Vacuum Leaks.

3.  Inspect the Dust Curtains and replace if torn or worn.

4.  Check to see if Battery cables are tightened.  Tighten, 

if needed, 8-10 ft/lb MAX.

5.  Inspect all Cables and Springs.

6.  Inspect all Nuts, Bolts, and Fasteners.

YEARLY MAINTENANCE:

Call your local dealer for yearly maintenance.

STORING MACHINE:

1.  Be sure to clean the Hopper out completely.

CHECKING BATTERY SPECIFIC GRAVITY:

Use a hydrometer to check the Battery specifi c gravity.
Checking Gravity:
• Hydrometer
• Battery

NOTICE

Do not take readings immediately after adding distilled 
water.  If water and acid are not thoroughly mixed, the 
reading may not be accurate.

Check the hydrometer against this chart

SPECIFIC GRAVITY 

@ 80

°

F (27

°

C)

BATTERY 

CONDITION

1.265

100% Charged

1.225

75% Charged

1.190

50% Charged

1.155

25% Charged

1.120

Discharged

NOTICE

If the readings are taken when the  battery electrolyte 
is any temperature other than 80

°

F(27

°

C), the reading 

must be temperature corrected.  To fi nd the corrected 
specifi c gravity reading when the temperature of the 
battery electrolyte is other than 80

°

F(27

°

C): add (+) to 

the specifi c gravity reading 0.004 (4 points), for each 
10

°

F(6

°

C) above 80

°

F(27

°

C).  Subtract (-) from the 

specifi c reading 0.004 (4 points), for each 10

°

F(6

°

C) 

below 80

°

F(27

°

C).

WATER LEVEL SHOULD BE 
1/8'' ABOVE PLATES

Summary of Contents for 34HD

Page 1: ...EN MODELS 34 34HD www rpscorporation com www factorycat com VERSION 14 0117 www tomcatequip com 34 OP EN 2014 RPS Corporation Read these Instructions before using the machine Read these Safety Message...

Page 2: ...NTS Shows you the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize th...

Page 3: ...harger 14 On Board Battery Charging 14 Description of LED 14 Battery Charging 15 External Battery Charging Optional 15 Battery Maintenance Guide 16 Safety 16 Inspection and Cleaning 16 Storage 16 Wate...

Page 4: ...rtant Operating this machine safely is an important responsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operator s Manual On sur...

Page 5: ...safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death...

Page 6: ...REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES...

Page 7: ...he lever engages the clutch wheel to drive Rear Wheels and lowering the lever engages the Brake 7 ADJUSTABLE HANDLEBAR Handlebars being adjustable by loosening and lowering or raising the full handlba...

Page 8: ...mal floors open door for sweeping on WET floors 4 DUST FILTER ACCESS PLATE Access Plate holds Filter in place if need to replace filter should arise remove Access Plate to gain access to the Filter 5...

Page 9: ...ed with a Side Broom to activate the Side Broom ensure that the Power Switch is to UP position 4 HD BUMPER OPTIONAL For extra protection for the Side Broom system against Walls and other objects 5 FRO...

Page 10: ...ables to Terminals as shown below 3 Turn ON main power switch and check the Battery Meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING NOTICE Batteries are a possible...

Page 11: ...e Machine and Main Broom The Up position turns ON the Side Brooms while keeping the Machine and Main Broom running 7 Confirm the Side Brooms height is correct if not adjust using the Side Broom Height...

Page 12: ...m bristles WET SWEEPING 1 Turn on machine Power Switch A Switch in the Middle position will power Main Brooms only Switch in the Up position will power Main Brooms and Side Brooms 2 Check the Battery...

Page 13: ...r 30 seconds to allow the dust time to settle CHANGING FILTER 1 To remove Filter open Machine Hood by releasing the Hood Latch C 2 Undo the three Keps Nuts and lift open the Filter Chamber Lid D 3 Pul...

Page 14: ...ge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the el...

Page 15: ...iate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING OPTIONAL 1 Transport machine to a we...

Page 16: ...r rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residue...

Page 17: ...t Curtains and replace if torn or worn 4 Check to see if Battery cables are tightened Tighten if needed 8 10 ft lb MAX 5 Inspect all Cables and Springs 6 Inspect all Nuts Bolts and Fasteners YEARLY MA...

Page 18: ...DITION NOTES PAD BRUSH CONDITION MAIN BROOM FIBER LENGTH ROTATED BRUSHES BROOM DRIVER GOOD WORN NEEDS REPLACEMENT BROOM DRIVER IDLER HUBS GOOD WORN NEEDS REPLACEMENT SIDE BROOM CONDITION GOOD WORN NEE...

Page 19: ...PER SIDE CURTAIN MAIN BROOM CURTAIN REAR SIDE DOOR CURTAIN INNER SIDE CURTAIN VACUUM HOSE FRONT CASTER CONDITION REAR WHEELS CONDITION COMMENTS SERVICING DISTRIBUTOR TECHNICIAN S NAME DATE SIGNATURE C...

Page 20: ...eplace Gasket Hopper full Empty Hopper Faulty Vacuum fan Contact Local Servicing Dealer Battery Charge is low Fully charge batteries Wet Sweep By pass Door is open Close By pass Door Poor Sweeping qua...

Page 21: ...ft BATTERY SYSTEM Battery Run Time 3 to 5 hours Charger 110v 60Hz 25 amp FILTERING SYSTEM Filtering Material Polymer Felt Filter Rating 1 Micron Size 5 182 sq inches Vacuum Rating 250 cfm BATTERY SYST...

Page 22: ...Union Steel 4 401US SIDE BROOMS SIDE BROOM TYPE PART S Poly 4 402 Poly Steel 4 402S FILTER KITS FILTER TYPE PART S Standard Filter Assembly Includes Tape Seal Kit Grill and Filter 4 500 Standard Filt...

Page 23: ...damage images required or 1 000 hours Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and...

Page 24: ...er and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate throug...

Page 25: ......

Page 26: ...RPS Corporation 2014 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 011 262 681 3583 Fax 866 901 3335...

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