Quincy Compressor QCV 045 Instruction Book Download Page 16 | Manualshive

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Section II - General description

16

Flow diagram

Flow diagram - QCV

045

, QCV

110

, QCV

220

Dry claw vacuum pumps

Vacuum

Pump

Air

comes in through air intake and non-return valve arrangement and displaced by the

vacuum pump element.
After passing the element, the air enters the discharge silencer before exiting to the

atmosphere.

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Summary of Contents for QCV 045

Page 1: ...orized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorized parts Any damage or m...

Page 2: ...This page intentionally left blank...

Page 3: ...diagram 16 Condensate system 19 Section 3 Installation Dimension drawings 20 Installation proposal 26 Electrical connections 31 Pictographs 32 Section 4 Operating instructions Initial start up 33 Star...

Page 4: ...of Contents 4 Section 8 Technical data Reference conditions and limitations 43 Pump data 43 Motor data 45 Electric cable size and fuses 46 Section 9 Instructions for use Section 10 Declaration of conf...

Page 5: ...tably it may be subjected to dirty and wet applications If operating in aggressive toxic explosive and possibly dangerous conditions for the pump and operators consult Quincy 5 Before any maintenance...

Page 6: ...is as cool and clean as possible Never obstruct the cooling air inlet Water handling capacity is limited For operating in such applications consult Quincy 4 Any blanking flanges plugs caps and desicca...

Page 7: ...should be approved by Quincy prior to start up Also consult following safety precautions Safety precautions during operation and Safety precautions during maintenance or repair These precautions apply...

Page 8: ...um pump 13 Never run the overpressure pump without the air intake filter mounted For the vacuum pump Quincy recommends to install an air intake filter to safeguard the pump Consult Quincy to check whe...

Page 9: ...shall be maintained with due care to ensure that they function properly They may not be put out of action 15 Before clearing the machine for use after maintenance or overhaul check that operating pre...

Page 10: ...uum 3 Typical QCV QCLP claw pump working range 600 mbar a 450 Torr a 150 mbar a 112 5 Torr a 4 Atmospheric pressure Atmospheric pressure at sea level is roughly 1 bar or 1000 mbar 750 Torr A typical w...

Page 11: ...ion The QCV QCLP series claw pumps are single stage dry vacuum and overpressure pumps driven by an electric motor The vacuum and overpressure pumps are air cooled The pump is designed to be run as a v...

Page 12: ...pump Abrasive bulky material will damage the pump s internal parts and could cause catastrophic failure Silencer Extra inlet silencer in case of overpressure pump The pump inlet and discharge can be...

Page 13: ...ection II General description 13 General views of Dry claw vacuum and overpressure pumps QCV 045 QCV 110 QCV 220 Dry claw vacuum pumps back view QCV 045 QCV 110 QCV 220 Dry claw vacuum pumps front vie...

Page 14: ...r Fixed speed or inverter driven 2 Gearbox 3 Inlet Non Return valve 4 Element 5 Exhaust silencer 6 Air outlet 7 Base frame 8 Oil drain plug 9 Oil sight glass 10 Vacuum relief valve 11 Noise reducing c...

Page 15: ...w Reference Name 1 Air inlet 2 Air intake filter 3 Inlet silencer 4 Inlet Non Return valve 5 Element 6 Exhaust silencer 7 Pressure Safety valve 8 Air outlet 9 Gearbox 10 Drive motor Fixed speed or inv...

Page 16: ...QCV 045 QCV 110 QCV 220 Dry claw vacuum pumps Vacuum Pump Air comes in through air intake and non return valve arrangement and displaced by the vacuum pump element After passing the element the air en...

Page 17: ...Air comes in through air inlet filter and silencer The air flows through the non return valve which prevents reverse flow of air to the inlet The air is compressed in the element and exhausted at pre...

Page 18: ...ed within the coupling housing This provides air flow around the pump to aid cooling The cooling fins also radiate the heat away and the motor fan cools the drive motor The gearbox oil is cooled down...

Page 19: ...g chamber allows draining of the condensate Humid versions of this vacuum pump may have a manual drain valve tap installed to facilitate easy draining From factory this drain point is sealed with a th...

Page 20: ...Section III Installation 20 Dimension drawings Installation proposal Electrical connections Pictographs Dimension drawings See the next page...

Page 21: ...Section III Installation 21 Dimension drawing QCV 045 QCV 90 vacuum pump...

Page 22: ...Section III Installation 22 Dimension drawing QCV 220 vacuum pump...

Page 23: ...Section III Installation 23 Dimension drawing QCLP 90 Overpressure pumps...

Page 24: ...Section III Installation 24 Dimension drawing QCLP 220 Overpressure pump...

Page 25: ...21 5 21 46 3 120 264 6 QCV 110 934 36 8 394 15 5 545 21 5 34 75 160 352 7 QCV 220 1100 43 3 500 19 7 688 27 1 57 125 7 300 661 4 Dimensions and weight for overpressure pump Type L W H Motor weight Uni...

Page 26: ...Section III Installation 26 Installation proposal Installation proposal Drawings Installation proposal QCV 045 QCV 110 QCV 220 Dry claw vacuum pumps...

Page 27: ...Section III Installation 27 Installation proposal QCLP 110 QCLP 220 Dry claw overpressure pumps All pipes should be installed STRESS FREE to the pump unit...

Page 28: ...t be installed in line with general engineering practices and abide by local by laws and regulations Good installation practice include the correct sizing of the process pipework to reduce a loss of p...

Page 29: ...5 m s The maximum air temperature at intake opening is 40 C 104 F minimum 0 C 32 F Ventilation alternative 1 and 3 refer the Installation proposal Drawings The required ventilation to limit pump room...

Page 30: ...pumps can only be used in temperatures above 0 C 32 F If frost might occur the appropriate measures should be taken to avoid damage to the machine and its ancillary equipment In this case consult Quin...

Page 31: ...to it Acclimatization When moving the pump into an installation room forming of condense can occur on some components To avoid dew harming of electrical components ensure at least 2 hours of acclimati...

Page 32: ...Section III Installation 32 Pictographs Pictographs Reference Name 1 Rotation direction of fan 2 Warning voltage 3 Hot surface warning...

Page 33: ...at all wires are clamped tight to their terminals The installation must be earthed and protected against short circuits by fuses of the inert type in all phases An isolating switch must be installed n...

Page 34: ...apply the pump on humid applications it is recommended that the unit is allowed to achieve optimal running temperature before it effectively put in operation This can be done by running the unit agai...

Page 35: ...ills on the pump and or floor 5 Reinstall the canopy panel s Stopping It is recommended to run the unit isolated for typically 15 minutes pumping clean dry air at around 50 100 mbar a prior to switchi...

Page 36: ...d by the use of unauthorized parts is not covered by Warranty or Product Liability Service kits For overhauling and for preventive maintenance service kits are available Service kits comprise all part...

Page 37: ...emperature readings Check operation of cooling fans of converter and clean heat sink Check and clean cooling fan assembly Change oil 1 20000 hrs 2 10000 hrs 2 5000 hrs 2 Replace lip seal assembly 2000...

Page 38: ...to take some precautions Always isolate the pump from the suction inlet and exhaust outlet Make sure it is clean and dry from process or condensation within the element In order to keep rubber parts a...

Page 39: ...off the voltage Depressurize the pump by venting the process side of the pump if it is safe to do so Open and lock the isolating switch Lock the air inlet valve during maintenance or repair The operat...

Page 40: ...t might be on the clean side of the element Vacuum cleaning Point the vacuum cleaner to the dirty side outside of element only using a vacuum of approximately 100 mbar a 75 torr A crevice tool is reco...

Page 41: ...Adjust setting of overload when setpoint is not correct Pump is blocked Check if foreign material has entered the pump If necessary install an inlet filter to prevent foreign material entering the pum...

Page 42: ...ow Check for clogging in suction discharge or pressure line Check size and length of the installed suction discharge or pressure line to lower pressure drops Inlet non return valve is blocked Consult...

Page 43: ...ar a 1013 psi 14 7 Limitations Unit Minimum ambient temperature C 0 F 32 Maximum ambient temperature C 40 F 104 Minimum allowable inlet temperature C 0 F 32 Maximum allowable inlet temperature C 40 F...

Page 44: ...Hp 2 948 5 9 10 05 Nominal shaft speed 50 Hz RPM 3000 3000 3000 Nominal shaft speed 60 Hz RPM 3600 3600 3600 Oil capacity L 0 8 0 8 1 6 US GAL 0 211336 0 211336 0 422672 Imp GAL 0 1752 0 1752 0 3504...

Page 45: ...3551 4 4 1 1 400 Y 6 6 2940 3 7 1 1 460 5 8 3551 4 4 1 1 500 575 5 3 4 6 2945 3551 3 7 4 4 1 1 1 1 QCV 220 200 200 21 5 25 4 2950 3548 6 2 7 5 1 1 1 09 230 230 18 6 22 4 2966 3564 6 2 7 5 1 1 1 09 380...

Page 46: ...of the electric cubicle and to protect its components from dust from the environment it is mandatory to use a proper cable gland when connecting the supply cable to the pump Local regulations remain a...

Page 47: ...20 4 400 13 0 0 0 16 16 4 460 0 0 13 4 16 16 4 500 575 10 3 10 8 12 12 4 QCLP 110 200 200 46 9 45 5 50 50 16 230 230 48 2 41 2 50 50 16 380 0 0 23 8 25 30 10 400 23 4 0 0 25 25 6 460 0 0 19 6 20 20 4...

Page 48: ...he allowed currents are valid for PVC insulated cables with three loaded copper conductors maximum conductor temperature 70 C Installation method B2 according table B 52 1 Multi core cable in conduit...

Page 49: ...A 6 41 A 36 A 32 A 29 A 25 A 10 57 A 50 A 45 A 40 A 35 A 16 76 A 66 A 60 A 54 A 46 A 25 96 A 84 A 76 A 68 A 59 A 35 119 A 104 A 94 A 84 A 73 A 50 144 A 125 A 114 A 102 A 88 A 70 184 A 160 A 145 A 131...

Page 50: ...iply the ampacity of the cables with 0 8 see table A 52 17 52 E1 Fuse size the recommended maximum fuse size divided by 3 on each cable Size of the PE cable For supply cables up to 35 mm same size as...

Page 51: ...ed Install fuses of half the size of the recommended maximum fuse size on each cable When using 2 x 3 phase 2 PE as in 3 Add 25 to the total current from the tables and divide by 3 Multiply the capaci...

Page 52: ...A 25 2 128 x 1 25 2 80 A For a AWG4 the maximum current is 85 A x 0 8 68 A which is insufficient For an AWG3 the maximum current is 100 x 0 8 80 A So 2 parallel cables of 3 x AWG3 2 x AWG8 are suffici...

Page 53: ...limits specified on the data plate 2 No alterations must be made to this pump by welding drilling or any other mechanical methods without the written permission of the manufacturer 3 Use only oil as...

Page 54: ...nt On the Declaration of Conformity Declaration by the Manufacturer the harmonized and or other standards that have been used for the design are shown and or referred to The Declaration of Conformity...

Page 55: ...Notes 55...

Page 56: ...E mail info quincycompressor com 2016 Quincy Compressor Website www quincycompressor com All Rights Reserved...

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