Page 27
April 19, 2010
4100-I ACT Wood Insert
250-7201F
R
2
6-1/8"
2-1/4"
1
1
2
2
4
4
4
4
4
4
4
4
4
4
6
6
4
4
5
5
5
Brick Replacement Instructions
The firebox is lined with high quality firebrick which has
exceptional insulating properties. There is no need for a
grate, simply build a fire on the firebox floor of your insert.
1
. Be certain coals are completely cold. Remove all old
brick and ash from unit and vacuum out firebox.
2. Remove new brick set from box and lay out to THE
diagram as shown.
. Lay bottom bricks in unit.
4. Install rear bricks on the top of the bottom bricks. Slide
top of bricks under clip on back of firebox wall and push
bottom of brick back.
5. Install side bricks. Slide top of brick under clips on side
of firebox and push the bottom of the brick until it is flush
with the side of the unit.
Baffle Removal & Installation
1. Remove all ash from firebox, and extinguish all hot embers
before disposal into a metal container.
2. Remove ceramic blanket from above the baffle.
. With a /16” Allen wrench, remove 2 front manifold tube
retainer bolts on the air channel under the end of the front
tubes. NOTE: Soak the bolts with penetrating oil for at least
15 minutes before trying to remove them.
Figure 27.1.
4. To remove manifold tubes, slide the tube to one side until
one end is out of its hole. Then, while lifting that end of the
fiber board baffle, pull tube up over the air channel and out of
hole at the other end. It is necessary to remove the first two
tubes in order to remove the baffle.
NOTE
: When replacing
the manifold tubes, be sure the tube with the larger holes is
placed in the front for your insert to operate properly.
5. Slide fiber board baffle forward to front of stove and straight
out through door.
Figure 27.2.
6. To install the fiber board baffle, repeat steps 2 through 4 in
reverse. Be sure the fiber board baffle and ceramic blanket
are pushed back fully into position and the ceramic blanket
lays flat.
Ceramic Blanket
Baffle
Figure 27.2 - Baffle & Ceramic Blanket on top.
Figure 27.1 - Manifold tubes retaining bolt.
Allen wrench
on retainer bolt
First tube has larger hole
s
Item
Brick Size
Qty in Set
1
9 x 4-1/2 x 1-1/4” with hole
2
2
9 x 4 x 1-1/4” with cut
2
4-1/2 x x 1-1/4”
1
4
9 x 4-1/2 x 1-1/4”
12
5
9 x x 1-1/4”
6
9 x 1-1/2 x 1-1/4”
2
Use Part #82-0550 when ordering indi-
vidual brick and provide brick dimension
or copy this page and mark the desired
brick and take it to your authorized
dealer.
