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Installation and Operation Instructions

Astria

TM

 Gemini Series Direct-Vent Gas Fireplaces

P/N 900285-01   Rev. D   05/2015

Ce manuel est disponible en francais, simplement  

en faire la demande. Numéro de la pièce 900285-03.

PFS

®

US

C

Models
Gemini33xxx*

Gemini35xxx* 

GeminiCD35DEN

Gemini40xxx* 

GeminiCD40DEN

Gemini45xxx*

P900285-01

* “xxx” indicates unique model identifiers.  

    This manual covers all Astria

TM

 Gemini and GeminiCD models.

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

Installateur : Laissez cette notice avec l’appareil.
Consommateur : Conservez cette notice pour consultation ultérieure.

A barrier designed to reduce the risk of burns 

from the hot viewing glass is provided with 

this appliance and shall be installed for 

the protection of children and other at-risk 

individuals.

L’écran pare-étincelles fourni avec ce foyer réduit le 

risque de brûlure en cas de contact accidentel avec la 

vitre chaude et doit être installé pour la protection Des 

enfants et Des personnes à risques.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile 

home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the 

rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements 

locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque 

signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.

— Do not store or use gasoline or other flammable 

vapors and liquids in the vicinity of this or any other 

appliance.

— WHAT TO DO IF YOU SMELL GAS

•  Do not try to light any appliance. 

•  Do not touch any electrical switch; do not use any 

phone in your building. 

•  Leave the building immediately.

• Immediately call your gas supplier from a neigh-

bor’s phone.  Follow the gas supplier’s instructions. 

•  If you cannot reach your gas supplier, call the fire 

department.

— Installation and service must be performed by a 

qualified installer, service agency or the gas sup-

plier.

       WARNING:
FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result 

in serious injury, death, or property damage.

       AVERTISSEMENT:
RISQUED’INDENDIE OU D’EXPLOSION

Le non-respect Des avertissements de sécurité 

pourrait d’entraîner des blessures graves, la mort 

ou des dommages matériels.

— Ne pas entreposer ni utilizer d’essence ni d’autres 

vapeurs ou liquides inflammables dans le voisin-

age de cet appareil ou de tout autre appareil.

— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous 

servir des téléphones se trouvant dans le bâti-

ment où vous trouvez. 

•  Sortez immédiatement de bâtiment.

• Appelez immédiatement votre fournisseur de 

gaz depuis un voisin. Suivez les instructions du 

fournisseur. 

• Si vous ne pouvez rejoindre le fournisseur de 

gaz, appelez le service des incindies.

— L’installation et l’entretien doivent être assurés par 

un installateur ou un service d’entretien qualifié 

ou par le fournisseur de gaz.

Report No. F13-094

Summary of Contents for Gemini33xxx SERIES

Page 1: ...lisé uniquement avec le type de gaz indiqué sure la plaque signalétique Cet appareil ne peut être converti à d autres gaz sauf si une trousse de conversion est utilsée Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone ...

Page 2: ...AS UNE VITRE NON REFROIDIE NE LAISSEZ JAMAIS UN ENFANT DE TOUCHER LA VITRE L écran pare étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques Voir ci joint tract pour une bonne représentation de la couleur PELIGRO EL VIDRIO CALIENTE CAUSARÁ QUEMADURAS USTED DEBE N...

Page 3: ...s graves si se toca Mantengaalosniñosalejadosde lachimeneaenfuncionamiento Superviseenformacercanaalos niñosencualquiercuartodondehaya unachimeneafuncionandopara impedirelcontactoconelvidrio Mantenga la ropa mobiliario gasolina y otros líquidos inflamables alejados de la chimenea Aún después de haber apagado el gas las superficies de la chimenea permanecen extremadamente calientes Asegúrese de col...

Page 4: ...stallation Requirements for the Commonwealth of Massachusetts 10 Cold Climate Insulation 10 Manufactured Home Requirements 11 Location 11 Vent Termination Clearances 12 Minimum Clearances to Combustibles 14 Wall Finishes Surrounds Mantels 15 Installation Preparation 15 Installation Sequence 16 Construct the Fireplace Framing 16 Route the Gas Supply Line to the Fireplace 18 Install the Vent System ...

Page 5: ...ty gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Les jeunes enfants devraient être surveillés étroitement lorsqu ils se trouvent dans la même pièce que l appareil Les tout petits les jeunes enfants ou les adultes peuvent subir des brûlures s ils viennent en contact avec la surface chaude Il est recommandé d installer une barrière phys...

Page 6: ...fer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier AVERTISSEMENT Une installation un réglage une modification une réparation ou un entretien mal effectué peut causer des dommages matériels ou des blessures Voir la notice de l utilisateur qui accompagne l appareil Pour de l aide ou des renseignements supplémentaires consultez...

Page 7: ...l appareil NOTE If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance For use with barrier s Part No s F1902 33 Models F1839 35 Models F1840 40 Models and F1903 45 Models Follow installation instructions These fireplaces are designed as supplemental heaters and are not to be used as the primary heat source when installed Provide adequate cl...

Page 8: ...burners and circulating air passageways of the fireplace be kept clean Remarqué L installation et la réparation devrait être confiées à un technicien qualifié L appareil devrait faire l objet d une inspection par un technicien professionnel avant d être utilisé et au moins une fois l an par la suite Des nettoyages plus fréquents peuvent être nécessaires si les tapis la literie et cetera produisent...

Page 9: ... 23 kPa Table 4 Manifold Gas Supply Pressure Fuel Traditional Model Pressure Contemporary Model Pressure Natural Gas 3 5 WC 0 87 kPa 3 8 WC 0 95 kPa Propane 10 0 WC 2 49 kPa 9 8 WC 2 44 kPa Test gauge connections are provided on the front of the millivolt and electronic gas control valve identified IN for the inlet and OUT for the manifold side The control valves have a 3 8 10 mm NPT thread inlet ...

Page 10: ...Regulations 248 C M R Sections 4 00 through 8 00 Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts The flexible gas line connector used shall not exceed 36 inches 92 centimeters in length The individual manual shut off must be a T handle type valve Massachusetts Horizontal Vent Requirements In the Commonwealth of Massachusetts horizontal ...

Page 11: ... air conditioning ducting These direct vent fireplaces are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace Utility shelves like these are commonly used for locating television sets and decorative plants Be aware that this is a heat producing fireplace Objects placed above the unit are exposed to elevated temperatures Do not insulate the space bet...

Page 12: ...mm minimum clearance to combustibles Flat to 6 12 1 0 ft 0 3 m 6 12 to 7 12 1 25 ft 0 38 m 7 12 to 8 12 1 5 ft 0 46 m 8 12 to 9 12 2 0 ft 0 61 m 9 12 to 10 12 2 5 ft 0 76 m 10 12 to 11 12 3 25 ft 0 99 m 11 12 to 12 12 4 0 ft 1 22 m 12 12 to 14 12 5 0 ft 1 52 m 14 12 to 16 12 6 0 ft 1 83 m 16 12 to 18 12 7 0 ft 2 13 m 18 12 to 20 12 7 5 ft 2 29 m 20 12 to 21 12 8 0 ft 2 44 m Horizontal Vent Termina...

Page 13: ...nce to inside corner 6 152 mm minimum 6 152 mm minimum H Clearance to each inside of center line extended above meter regulator assembly 36 910 mm within a height of 15 ft above the meter regulator assembly 36 910 mm within a height of 15 ft above the meter regulator assembly I Clearance to service regulator vent outlet 36 910 mm 36 910 mm J Clearance to nonmechanical air supply inlet to building ...

Page 14: ...r if installed on combustible materials such as carpeting vinyl tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance Hearth Extension A hearth extension is not required with this fireplace If a hearth extension is used do not block the lower control compartment door Any hearth exten...

Page 15: ... allow combustible materials to be positioned in front of or overlapping the fireplace face Figure 40 Non combustible materials such as surrounds and other fireplace trim may be installed on the fireplace face but they must not cover any portion of the removable glass panel or control compartment Vertical installation clearances to combustible mantels vary according to the depth of the mantel Figu...

Page 16: ...r Fireplace Operation Page 41 Finishing 16 Optional Install the Firebox Liners Page 58 17 Install the Logs Volcanic Stone and Glowing Embers or Glass Media Page 58 18 Install the Glass Door Page 62 19 Adjust the Air Shutter to Ensure Proper Flame Appearance Page 42 20 Install the Hood in Traditional Fireplaces Page 43 21 Reinstall the Included Barrier Page 44 22 Install the Finishing Materials and...

Page 17: ...er Installation with Horizontal Termination Model A B C D E F B A C Inches millimeters D E Back wall of chase enclosure including finishing materials 7 178 33 33 3 4 857 51 1 4 1302 36 1 4 921 25 5 8 651 12 1 8 308 5 1 2 140 35 35 3 8 899 59 1 2 1511 42 1 16 1068 30 1 4 768 14 1 4 362 6 5 8 168 40 40 3 8 1025 63 13 16 1621 45 11 32 1152 33 3 16 818 15 7 8 403 8 1 2 216 45 45 3 8 1153 70 3 8 1788 4...

Page 18: ...upply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code NFPA 54 latest edition USA or CAN CGA B149 1 latest edition Canada The gas supply line should not be connected to the appliance until step 14 Connect the Gas Line Page 40 NOTE All fireplaces are factory equipped with a flexible gas line connector and 1 2 shutoff valve Figure 3...

Page 19: ...ireplace that may be prone to the buildup of heat Standoff arrives on the lower front of the unit A field supplied noncombustible board may be substituted for the metal standoff Use raised locating dimples to position front standoff Step 1 Carefully bend up the two 2 tabs on the heat shield at a 90 angle from each opposite joint and then the foot of the Standoff at approximately a 45 angle Step 2 ...

Page 20: ...into the junction box in the right rear of the fireplace Figure 32 5 Install the blower control switch according to its included instructions Installing Non Combustible Fireboard Standoff in 35 and 40 Contemporary Fireplaces A non combustible standoff board is provided for 35 and 40 Contemporary fireplaces to prevent overlap of drywall or other material of portions of the fireplace that may be pro...

Page 21: ...hs 2 Secure the fireplace to the side framing members using the unit s nailing flanges one top and bottom on each side of the fireplace front Figure 11 Use 8d nails or the equivalent Figure 11 Nailing Flanges Side framing Unit nailing flange no clearance to combustible framing is required VENT SYSTEM PREPARATION 9 Select a Horizontal or Vertical Vent System 1 With the fireplace secured in the fram...

Page 22: ...Figure 14 Vent restrictor installation Rear vent U Shaped Vent Restrictor Inner Fireplace Collar Appliance Top Vent Outlet U SHAPED VENT RESTRICTOR APPLIANCE REAR VENT OUTLET INNER FIREPLACE COLLAR Inner Fireplace Collar Appliance Rear Vent Outlet U Shaped Vent Restrictor Intake Air Baffle Base Vent Restrictor Base Vent Restrictor Wing With break away raised Inner Fireplace Collar Appliance Rear V...

Page 23: ...t pipe 3 If desired a 6 x 1 2 screw can be used at the joint but is not required as the pipe will securely lock when twisted Figure 17 Where required a telescopic vent section SV4 5LA may be used to provide the installer with an option to install in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location or will not build up to the ...

Page 24: ... 0 0 3 0 0 3 465 38 75 0 0 0 0 10 10 69 5 75 0 0 0 2 0 2 475 5 39 625 0 1 0 0 10 11 73 5 6 125 1 0 0 2 0 3 480 40 1 1 0 0 10 12 79 5 6 625 0 1 0 2 0 3 492 41 1 0 1 0 10 12 81 6 75 0 0 0 1 1 2 499 5 41 625 0 0 0 1 10 11 91 5 7 625 0 0 2 0 1 3 504 42 1 0 0 1 10 12 93 7 75 0 0 0 0 2 2 511 5 42 625 0 0 0 0 11 11 97 5 8 125 1 0 0 0 2 3 520 5 43 375 0 2 0 1 11 14 103 5 8 625 0 0 0 3 0 3 531 44 25 0 2 2 ...

Page 25: ...ent walls is specified in ANSI Z223 1 In Canada the current CAN CGA B149 1 installation code by major building codes Always consult your local codes for specific requirements A general guide to follow is the gas vent rule Table 6 The following figures and their associated vertical vent tables illustrate the various configurations that are possible for use with these fireplaces Secure Vent pipe is ...

Page 26: ...g If attic space is above the ceiling the firestop spacer must be installed on the top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or other appropriate fasteners at each corner Remember to maintain 1 25 mm clearance to combustibles framing members and attic or ceiling insulation when running vertical chimney sections NOTE The ga...

Page 27: ... with waterproof caulking 11 Install the storm collar Install the storm collar supplied with the flashing over the vent flashing joint Figure 22 Loosen the storm collar screw Slide collar down until it meets the top of the flashing Tighten the adjusting screw Apply non combustible caulking or mastic around the circumference of the joint to provide a water tight seal Figure 22 Installing the Storm ...

Page 28: ...are used WARNING Do NOT join separate sections of concentric flexible vent pipe Figure 24 Top Vent Straight Table 16 Rear Vent One 90 Elbow Ceiling firestop spacer SV4 5VF When using Secure Flex use ceiling firestop spacer SF4 5VF 60 ft 18 3 m maximum Ceiling firestop spacer SV4 5VF When using Secure Flex use ceiling firestop spacer SF4 5VF H V H Maximum V Minimum feet meters feet meters 2 0 610 1...

Page 29: ...rictor in any vent run with more than 6 ft of vertical rise See Page 22 for more information If 20 ft of H horizontal vent run is needed then 4 ft straight section minimum of V vertical vent will be required This table shows a 1 V to 5 H ratio For every 1 ft of V vertical you are allowed 5 ft of H horizontal run up to a maximum horizontal run of 20 ft NOTE The vent system may have a maximum of thr...

Page 30: ...nside dimensions about this center 3 Frame the ceiling opening If the vertical route is to penetrate a ceiling use plumb line to locate the center above the fireplace Cut and or frame an opening 10 1 2 x 10 1 2 267 x 267 mm inside dimensions about this center Figure 20 4 Attach the vent components to the fireplace See Connecting the vent pipe on Page 23 5 Attach the vent components to each other S...

Page 31: ...il the termination seats against the exterior wall surface to which it will be attached Orient the housing of the termination with the arrow pointed upwards Secure the termination to the exterior wall The horizontal termination must not be recessed into the exterior wall or siding by more than the 1 1 4 32 mm Figure 28 NOTE If the venting exits the building below grade or close to grade see Instal...

Page 32: ... Siding Stucco 1 1 4 Maximum Recess of the Square Termination into Exterior Finishing Material Exterior Surface of Framing 6 in to 9 1 4 152 to 235 mm Exterior Surface of Siding Interior Surface of Finished Wall Maximum wall thickness 9 1 4 235 mm Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing Last Vent Section Use Telescopic Vent Section SV4 5LA If Necessary Adapter S...

Page 33: ...adjust the support straps as necessary NOTE SV4 5VF Secure Vent SF4 5VF Secure Flex firestop spacer must be used any time vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SF4 5HF Secure Flex firestop spacer must be used any time vent pipe passes through a combustible wall WARNING Do not join separate sections of concentric flexible vent together Table 21 Rear Vent No Elb...

Page 34: ... 2 0 610 15 4 572 6 1 829 3 0 914 25 7 62 10 3 048 5 1 524 V H H1 60 ft 18 288 m maximum H 8 ft 2 438 m maximum H H1 25 ft 7 62 m maximum Install the U shaped vent restrictor in any vent run with more than 4 ft of vertical rise See Page 22 for more information See Table 20 as an aid in venting component selection for a particular range of exterior wall thicknesses If 25 ft of H horizontal vent run...

Page 35: ...ll be required This table shows a 1 V to 5 H ratio For every 1 ft of V vertical you are allowed 5 ft of H horizontal run up to a maximum horizontal run of 20 ft 6 096 m Table 27 Top Vent Three 90 Elbows H Maximum V Minimum When using Secure Flex use Ceiling Firestop Spacer SF4 5VF When using Secure Flex use Wall Firestop Spacer SF4 5HF Ceiling Firestop Spacer SV4 5VF Wall Firestop Spacer SV4 5HF V...

Page 36: ...ll the grooves of the outer collar to be covered by the flexible pipe and slide the flexible vent over the inner and outer adaptor collars NOTE Outer vent pipe is pulled away to show inner vent pipe details 1 3 4 44 mm flexible vent and adaptor outer collar overlap Adaptor SV4 5RF Attach adaptor to vent collar or Secure Vent sections 1 3 4 44 mm flexible vent and adaptor inner collar overlap Secur...

Page 37: ...ts Secure Flex termination and adaptor collars are a different circumference than Secure Vent collars Secure Flex vent has an longer center tube to improve ease of installation 12 Complete the Field Wiring CAUTION The ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box see wiring diagrams Failure to do so will result in a potential safety h...

Page 38: ...ER ADAPTOR JUNCTION BOX 120V AC HOT NEUTRAL GROUND B BL 2B 1B 2A 2 1 1A R O B 1 2 G W BL BL O O R R W G B B W G R W B Y G O W R BL B BL W G G Y O Y B B B R B B Electronic Wiring One of the following optional controls must be used ON OFF Wall Switch Thermostat or Remote Control See the Operation section on Page 54 for more details NOTE Electronic models must be connected to the main power supply 1 ...

Page 39: ...ng Diagram Electronic Gas Valves Contemporary Models Thermocouple Ground Connector to Chassis Ground or Valve Body Igniter From I Termi nal on Main Module Pilot Assembly Not Polarity Sensitive Valve Safety Operator Pilot Outlet Varable Main Outlet Valve Step Motor Gas Valve Optional Fixed Outlet Regulator VCS ECOMODBLD Main Module Inlet Inlet To Pilot Igniter From Pilot Thermocouple 7 5VDC 1 Amp A...

Page 40: ...is recommended in the gas piping within the home to prevent moisture and debris in the line from damaging the valve NOTE Secure all joints tightly using appropriate tools and sealing compounds ensure propane resistant compounds are used in propane applications Seal around the gas line to prevent cold air leakage Gas line holes and other openings can be caulked or stuffed with unfaced fiberglass in...

Page 41: ...sten the leaking connection and then retest as described above 3 When the gas lines are tested and leak free rinse off the leak testing solution 15 Verify Proper Fireplace Operation 1 With the gas line installed inspect the system before closing the front of the unit 2 Follow the pilot lighting instructions Millvolt Systems Page 70 Electronic Systems Page 72 traditional Page 74 contemporary NOTE W...

Page 42: ...blue or if the flame is orange with evidence of sooting black tip the air shutter opening may need to be adjusted If the air shutter opening is closed too far sooting may develop Sooting is indicated by black puffs developing at the tips of very long orange flames Sooting results in black deposits forming on the logs fireplace inside surfaces and on exterior surfaces adjacent to the vent terminati...

Page 43: ...re that the proper flame appearance is achieved Figure 39 and Figure 40 If the following conditions are present adjust accordingly If flame appears weak or sooty adjust the air shutter incrementally to a more open position until the proper flame appearance is achieved If flame remains blue adjust the air shutter incrementally to a more closed position until the proper flame appearance is achieved ...

Page 44: ...hed wall NOTE In contemporary models only finish wall flush to face of unit and install facade base and panel Frame assembly to complete the front of the fireplace see facade installation instuctions Page 46 Figure 40 Combustible Wall Framing Figure 41 Face Mounting Elements Top Of Appliance 3 76 mm This Area Must Remain Clear of Combustible Materials 1 Min 25 mm 4 Clearance Minimum Hood Standoff ...

Page 45: ...s over flange of panel until seated squarely Step 2 Slide side trim pieces into place top will overlap slightly Repeat Step 1 and Step 2 for bottom and opposite side trim for panel NOTE Remove protective flim from all stainless components before installation Step 3 Plug lead wires into the IPI CPI Switch on right side of facade base Installing Facade ...

Page 46: ...gure 41 on both sides near the bottom of the fireplace opening Step 4b Tilting the facade base up on its foot tabs secure the top by engaging the three brackets see Figure 41 on the face of the fireplace with the three cut outs on the back top of the facade base Black Base and Stainless Panel shown Step 5 Slide the tabs on the back of both sides of the facade panel into the slots on the base ...

Page 47: ...ge primarily spoken in the home If unknown affix the English language label 3 If you are unable to locate the labels please contact IHP or your nearest IHP dealer to receive additional safety instruction labels free of charge 1 Repérez l interrupteur ou le thermostat mural qui contrôle le foyer vérifiez que l interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt...

Page 48: ...ion Kit HT 2 with 90 elbow H2246 SV4 5HF 10 Firestop Spacer Horizontal rigid 3 1 1 spacing 10 Pack H8915 SV4 5TK90SS Horizontal Termination Kit Small Square with 90 elbow H2247 SV4 5VF 10 Firestop Spacer Vertical rigid 1 1 1 spacing 10 Pack 96K92 SV4 5SP Support Plate Vent Sections Rigid 77L70 SV4 5L6 6 152 mm 17M52 SV4 5HGS 1 Termination Guard Square 1 pack see 750109M 77L71 SV4 5L12 12 305 mm 77...

Page 49: ...flex with 24 610 mm of compressed flex vent see 750204M H2249 SF4 5VF 10 Firestop Spacer Vertical flex 1 1 1 spacing 10 Pack 94L07 SFKIT36SS Small Square Termination for flex with 36 914 mm of compressed flex vent see 750204M H1969 SF4 5HT 2 Horizontal Square Termination for flex without flex 56L74 SFVT30 VerticalTerminationforflex flatto6 12 with flexadaptor sectionofrigidvent roofsupport collara...

Page 50: ...urnies avec la trousse Le fournisseur de service qualifié ayant réalisé l installation assume les responsabilités liées à la conversion In Canada The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CAN CGA B149 1 Installation code La conversion devra être effectuée conformément aux ...

Page 51: ...to the instructions provided with the SIT Regulator Conversion Kit and Figure 42 Using a Torx T20 driver with 1 4 shank or slotted screwdriver remove and discard the pressure regulator mounting screws two screws for electronic models three screws for millivolt models pressure regulator tower the diaphragm assembly if applicable and the spring Discard all removed components Figure 42 Valve Regulato...

Page 52: ...ure 38 Set the burner assembly into its position and secure the trapezoidal plate with the two screws previously removed 14 Reinstall the baffle with the two baffle securing screws 15 Reassemble the remaining components 16 Turn on gas supply and test for gas leaks Page 41 17 Relight the main burner The lighting instructions can be found on the lighting label in the control compartment or Page 70 V...

Page 53: ...t Step 2 Remove the low rate orifice fom the Valve and replace with the orifice supplied in kit Step 3 Remove the regulator set plug Step 3a Change the Stem Position on Plug Step 3b Stem Plug propane positioning or Step 3c Stem Plug natural gas positioning Step 4 Pull the pilot cap straight up to remove and expose the pilot orifice Step 5 For propane Turn pilot orifice clockwise until it stops do ...

Page 54: ... affected by carbon monoxide than others including pregnant women people with heart or lung disease or anemia those under the influence of alcohol and those at high altitudes NOTE Do not place furniture or other combustible materials within 36 of the front of viewing area s NOTE Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or ...

Page 55: ... spoken in the home If unknown affix the English language label 3 If you are unable to locate the labels please contact IHP or your nearest IHP dealer to receive additional safety instruction labels free of charge 1 Repérez l interrupteur ou le thermostat mural qui contrôle le foyer vérifiez que l interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt et vice ver...

Page 56: ... bottom left screw Figure 45 inside the control compartment securing the control compartment door Retain the screw for later reinstallation 2 Position the left side door tab Figure 46 out of the tab groove and align it with the vertical slot Figure 45 Figure 45 Control compartment door slots Figure 46 Control compartment door tabs Vertical slot Screw hole Tab pivot hole Tab groove Door tabs 3 Lift...

Page 57: ...ronic fireplaces can automatically switch to battery power In the event of a power outage this allows ON OFF operation without blower functionality Install new batteries before every burn season 1 Open the control compartment Page 56 and locate the battery holder 2 Install four 4 AA batteries in the battery holder 3 Close the control compartment door Continuous Pilot Ignition Switch Fireplaces wit...

Page 58: ...an be installed after the volcanic stone Installing the volcanic stone and glowing embers 1 If necessary remove the glass door Page 61 2 In contemporary fireplaces install glass media in recessed areas between front and rear floors In 35 fireplaces use less than one bag The 40 contemporary models require a full bag Spread the glass in a thin layer evenly over the burner Leave the pilot area open a...

Page 59: ...nclude a Rear Rear Log Disregard for 33 Model 1 If necessary remove the glass door Page 61 Locate left and right placement brackets Figure 50 2 Bend up the log placement brackets Figure 50 Place embers and other media see Page 58 Figure 50 Locating the log placement brackets Figure 51 Placing logs 1 and 2 2 3 Align the notches in the Rear left log 1 with the Rear left brackets Figure 50 and 51 in ...

Page 60: ...for the entire set 40 F2194 45 F2196 The Gemini 40 Model does not include a Center Log Attachment 2b Disregard for 40 Model 1 If necessary remove the glass door Page 61 Locate and bend up the log placement brackets Figure 54 Figure 54 Locating the log placement brackets Figure 55 Placing logs 1 and 2a Burner Slots Do Not Obstruct Left and Right Rear Log Bracket Left Front Bracket Right Front Brack...

Page 61: ...ned to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed WARNING Une barrière conçue pour réduire le risque de brûlure par le hublot chaude est fournie avec l appareil et doit être installé WARNING Do not operate appliance with the glass front removed cracked or broken AVERTISSEMENT Ne pas utiliser l appareil si le panneau frontal en verre n...

Page 62: ...rely fasten the two 2 latches beneath the firebox floor to the door V flange 4 Install the barrier 5 Close the control compartment door Removing the glass door NOTE In contemporary models remove facade panel and base first 1 Open the control compartment door in traditional models Page 56 NOTE If necessary remove the door and place it in a safe location for later reinstallation 2 Remove the barrier...

Page 63: ...aling of the venting system components However more frequent periodic inspections and cleanings should be performed by the homeowner NOTE Prior to the first use of the fireplace and each burn season and periodically during the burn season inspect the horizontal termination for debris such as bird nests leaves paper or branches Remove any items from the surfaces of the termination prior to use Also...

Page 64: ... e g paint brush Reinstalling the embers and logs Carefully follow the placement instructions Page 58 All logs should fit onto the corresponding pins and or log stoppers This will ensure proper flame and safe combustion NOTE Improper positioning of logs can create carbon build up and will alter the performance of the fireplace Replacing the logs If the logs become damaged and need replacement use ...

Page 65: ...propriate fireplace inspection procedure detailed in this manual Replacing Glowing Embers Homeowner Qualified Services Technician Remove the old glowing embers and vacuum the area Place new glowing embers Figure 48 Replacing Batteries Homeowner Qualified Services Technician Replace all batteries in the battery holders Table 41 Maintenance Performed Periodically After the Burning Season Maintenance...

Page 66: ...log Model Description 88L53 FGE Bag of Glowing Embers 80L42 FDVS Bag of Volcanic Stone Brickaded Firebox Liner Kits Table 45 Ceramic Fiber Liner Kits Catalog Model Description Used on F1887 MBLK33B Buff 33 Models F1886 ABLK33V Vintage Red F2187 BLK33OTR H Old Town Red Herringbone F1827 MBLK35B Buff 35 Models F1825 ABLK35V Vintage Red F2188 BLK35OTR H Old Town Red Herringbone F1828 MBLK40B Buff 40 ...

Page 67: ...as well as manual ON OFF operation Table 48 Thermostatic Control Kits RC S STAT Thermostatic or manual operation Catalog Number LCD display Receiver wall mounted or placed in the valve compartment Up to 9 hr countdown timer Child lock Low battery indicator Batteries included H8861 RC S Touch State of the art control with touch screen operation Catalog Number Backlit LCD display Transmitter wall mo...

Page 68: ...ed or placed in the control compartment White face plate included Flame icon Low battery indicator Batteries included H8860 WS S TMR Wall Control Catalog Number 4 button timer with 30 60 120 OFF minutes Wall mounted Perfect for rental and resort applications Connects to wall switch wire H8863 Unit Mountable Rocker Switch Kit This rocker switch kit can be installed directly in the control compartme...

Page 69: ...r kit is installed Table 52 Variable Speed Wall Switch Kit Catalog Model 045571H VSWS Glass Media Kits Table 53 Glass Media Catalog Model Description H8412 CRSHGL RBLK Bag of Glass Media Reflective Black H8424 CRSHGL RBLU Bag of Glass Media Reflective Blue H8413 CRSHGL P Bag of Glass Media Platinum H8538 CRSHGL GF Bag of Glass Media Goldfinger H8539 CRSHGL C Bag of Glass Media Copper NOTE No more ...

Page 70: ... call your service technician or gas supplier LIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 10 Turn gas control knob counterclockwise to ON 11 Close control compartment 12 If applicable Turn on all electrical power to the appliance 13 If applicable Set thermosta...

Page 71: ...un technicien qualifié ou le fournisseur de gaz Si la veilleuse ne reste pas allumée après plusieurs tentatives réglez la manette d admission du gaz à la position OFF et appelez un technicien qualifié ou le fournisseur de gaz 10 Tournez le bouton de réglage du gaz en sens inverse des aiguilles d une montre jusqu à sa position de marche ON 11 Fermer le compartiment de contrôle 12 Si applicable Mett...

Page 72: ...y gas control which has been under water Electronic Gas Control Valve SIT Electronic Pilot Assembly 3 Turn off all electric power to the appliance if service is to be performed Note The control may have a battery backup remove batteries if installed 4 Close the main line gas shut off valve 1 STOP Read the safety information above on this label 2 Read the Care and Operation manual including the sec...

Page 73: ... une batterie de secours installer les batteries au besoin 8 Placez l interrupteur du récepteur en position REMOTE ou l interrupteur mural en position ON 9 Si applicable Appuyez sur le bouton ON OFF pour sélectionner ON 10 Si applicable Ajustez le thermostat sur la télécommande à l ajustement désiré 11 Si l appareil ne se met pas en marche suivez les instructions intitulées Comment couper l admiss...

Page 74: ...der water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Copreci Gas Valve Switches Electronic Pilot Assembly 3 Close the main line gas shut off valve 1 STOP Read the safety information above 2 Read the operation section of the Installation and Operation manual 3 Turn the burner O...

Page 75: ...ontrôle et toute commande qui ont été plongés dans l eau 3 Fermer la valve de gaz principale POUR PLUS DE SÉCURITÉ LIRE AVANT DE METTRE EN MARCHE Valve électronique Copreci Module de veilleuse électronique INSTRUCTIONS DE MISE EN MARCHE DANGER VITRE CHAUDE RISQUE DE BRÛLURES NE TOUCHEZ PAS UNE VITRE NON REFROIDIE NE LAISSEZ JAMAIS UN ENFANT DE TOUCHER LA VITRE L écran pare étincelles fourni avec c...

Page 76: ...ng instructions a Defective pilot generator thermocouple Check pilot flame it must impinge on thermocouple Clean and or adjust pilot for maximum flame impingement on thermocouple Ensure that the connection between the valve and thermocouple are tight and secure 3 Pilot burning no gas to burner Valve knob ON and the standard burner OFF ON switch is ON NOTE If an optional remote switch is used for b...

Page 77: ...off valves b Loose wires to the valve or ignition module Check control compartment for any obviously loose wiring call a service technician if necessary c Pilot flame is not engulfing the sensor Call a service technician d Obstructed vent system Call a service technician 4 Soot is present on the logs and glass a Excessive flame impingement on the logs Properly position the logs as detailed on Page...

Page 78: ...57 1 H7257 1 18 Gas Flex Line Connector 93L32 1 93L32 1 93L32 1 93L32 1 19 Gas Valve Electronic Natural Gas H6209 1 H6209 1 H6209 1 H6209 1 20 Gas Valve Electronic Liquid Propane 88J53 1 88J53 1 88J53 1 88J53 1 21 Gas Valve Millivolt Natural Gas F1833 1 F1833 1 F1833 1 F1833 1 22 Gas Valve Millivolt Liquid Propane F1834 1 F1834 1 F1834 1 F1834 1 23 Logset F1883 1 F1829 1 F1830 1 F1884 1 24 Vent Re...

Page 79: ... n a 47 Regulator maxitrol n a n a J7934 1 J7934 1 n a n a 48 Pilot Assembly Skytech n a n a J7935 1 J7935 1 n a n a 49 Valve Single outlet Copreci n a n a J7936 1 J7936 1 n a n a 50 Control module Skytech BLD n a n a J7937 1 J7937 1 n a n a 51 Non combustible Fireboard Contemporary n a n a J7436 1 J7440 1 n a n a WARNING Never use substitute materials Use of non approved parts can result in poor ...

Page 80: ...ifiquement approuvées avec cet appareil sont utilisées Table 57 Homeowner Replacement Parts Description 33 Models 35 Models 40 Models 45 Models Catalog Number Catalog Number Catalog Number Qty Catalog Number Qty Catalog Number Qty 52 Hood F1900 1 F1837 1 F1838 1 F1901 1 53 Barrier F1902 1 F1839 1 F1840 1 F1903 1 54 Glass Door F1905 1 F1841 1 F1842 1 F1906 1 55 Control Compartment Door F1898 1 F183...

Page 81: ...e for a damages caused by normal wear and tear accident riot fire flood or acts of God b damages caused by abuse negligence misuse or unauthorized alteration or repair of the Product affecting its stability or performance The Product must be subjected to normal use The Product is designed to burn either natural or propane gas only Burning conventional fuels such as wood coal or any other solid fue...

Page 82: ...olors styles and products Consult your local distributor for fireplace code information Printed in U S A 2015 Innovative Hearth Products LLC P N 900285 01 Rev D 05 2015 1508 Elm Hill Pike Suite 108 Nashville TN 37210 Contact an IHP dealer to obtain any of these parts Please contact IHP for the phone number of your nearest IHP dealer Astria us com Record the following important information about yo...

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