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OSBURN MANDALAY SERIES 

Vented Fireplace Inserts 

 

Installation and Operating Instructions 

 

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BAY

 

 

 
WARNING:  If the information in this manual is not followed exactly, a fire or explosion may result causing property 
damage, personal injury, or loss of life. 
 

For your safety 

Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. 
 

What to do if you smell gas 

 

 

Open windows. 

 

Extinguish any open flame. 

 

Do not try to light any appliance. 

 

Do not touch any electrical switch. 

 

Do not use any phone in your building. 

 

Immediately call your gas supplier from a neighbour’s phone.  Follow the gas supplier’s instructions. 

 

If you cannot reach your gas supplier call the fire department. 

 

WARNING 

Improper installation, service, adjustment, alteration, or maintenance can cause injury or property damage.  Refer to this 
manual.  For assistance of additional information, consult a qualified installer, service agency, or the gas supplier. 

 

 

Please read this manual before installing or using this appliance.  Retain this manual for future reference. 

 

 
 
 
 
  

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Made in Canada 

06/03/02   MF1001

 

 
 
 

 

f i r e - p a r t s . c o m

Содержание MANDALAY Series

Страница 1: ...try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions...

Страница 2: ...nt Gas Line Wiring Connections 15 3 3 6 Lower Grille Installation 16 3 3 7 Faceplate Installation 17 3 3 8 Firebox Component Installation 18 3 3 9 Initial Firing 21 3 3 9 1 Manifold Pressure Regulator...

Страница 3: ...2 7 kPa Normal 7 0 w c 1 7 kPa Normal 13 5 w c 3 4 kPa Maximum 13 5 w c 3 4 kPa Maximum 13 5 w c 3 4 kPa ORIFICE SIZE 0 4500 36 DMS 107 DIA 50 DMS 070 DIA CONTROL VALVE TYPE SIT 820 Nova Variable SIT...

Страница 4: ...on installation code for gas burning heaters and equipment must be used The heater when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the...

Страница 5: ...with a double speed fan switch the fan may be switched between the High Off and the Low settings Safety controls A safety switch will shut the system down in the event of any one of the following con...

Страница 6: ...nce without the dress guard in place 2 0 INTRODUCTION 2 1 OPERATION SAFETY Inspect the appliance before use Always keep the appliance area clear and free from combustible materials gasoline and other...

Страница 7: ...any appliance Do not touch any electrical switch do not use any phone in your home Immediately call your gas supplier from a neighbour s phone Follow the gas suppliers instructions If you cannot reach...

Страница 8: ...tely push the piezo ignition button the black button second from the left repeatedly so that it clocks continue until the pilot ignites Maintain pressure on the knob for about one minute after ignitio...

Страница 9: ...ckwise the fan will be set to minimum speed For units equipped with a fan switch the fan may be switched between the Off and Automatic settings 2 5 REMOTE CONTROL OPERATION An optional hand held remot...

Страница 10: ...NPACKING Please check the appliance carefully for any damaged or missing components specifically check the glass condition Report any problems to your dealer The insert is shipped with the logs and co...

Страница 11: ...imum enclosures are as follows Figure 4 3 3 1 MINIMUM CLEARANCES This top venting insert is suitable for installation into masonry fireplaces or into factory built certified fireplaces which have a ga...

Страница 12: ...le assembly E Floor 2 51mm see Figure 5a F Mantle 12 5 318mm measured from top grille to 8 204mm mantle Note 1 For more mantle options see Figure 6 2 When using paint or lacquer to finish the mantle s...

Страница 13: ...NSTALLATION Figures 7 and 8 show the completed installations into masonry and into a factory built certified fireplace For Australia installations and flue materials must comply with AG601 requirement...

Страница 14: ...be used for gas supply Pressure taps are provided on the gas control for test gauge connections to measure the manifold and inlet pressures This appliance must be isolated from the gas supply piping...

Страница 15: ...supply line 1 Purchase two conductor thermostat wire which is not provided at any local supplier The gauge of thermostat wire will determine the maximum wire length and distance at which to locate th...

Страница 16: ...Figure 10 Figure 11 16 fire parts com...

Страница 17: ...he insert into the fireplace cavity 5 Connect the wiring for the thermostat wall or faceplate switch or the remote control as noted in 2 of section 3 3 4 6 The fan power cord is on the left side of th...

Страница 18: ...adapter plates attached to the grille assembly Remove these plates from the grille assembly and attach them to the firebox supports 3 Place the lower grille assembly in position against the front of...

Страница 19: ...ely see Figure 14 3 Line up the edges of the faceplate top and sides then tighten all four screws 4 Assemble the faceplate trim attaching the mitred corners with the corner brackets see Figure 15 Figu...

Страница 20: ...NSERT ONLY 9 Adjust the faceplate mounts to the desired setting see Figure 17b Figure 17b Figure 17a 3 3 8 FIREBOX COMPONENT INSTALLATION Installing Logs Proper log placement is very important The log...

Страница 21: ...og Y portion of top log is facing down towards grate Installing Coals The coals should be placed along the coal grate on top of the burner located in front of and below the front log see Figure 20 The...

Страница 22: ...e previously removed see Figure 21 5 Re attach the door assembly onto the firebox Figure 21 Installing the Door Install the door by assembling its upper hinge slots to the hinge tabs on the top of the...

Страница 23: ...ppliance to expand and contract while it heats up or cools down whether this is from a cold start or a steady state condition where the fan has come on or off Under these circumstances it is possible...

Страница 24: ...tion the pilot and main burner flames must be steady and not lifting off or floating The top 3 8 1 2 10 13mm of the thermopile should be engulfed by the pilot flame The pilot flame adjustment should b...

Страница 25: ...mbly by pulling it forward carefully 4 Light the heater to the full fire position 5 After five to ten minutes insert a match inside a draft duct opening and ensure that the flame wisps and smoke are d...

Страница 26: ...adequate combustion and ventilation airflow Do not substitute materials or use components other than factory supplied 4 2 RECOMMENDED SERVICE 1 Examine the venting system periodically 2 Visually check...

Страница 27: ...URFACES Take special care and DO NOT use chemical or abrasive cleaners Wipe only with a soft damp cotton cloth to maintain original brilliance CAUTION Vigorous wiping may damage the gold finish 4 6 BU...

Страница 28: ...e the fan by first rotating it 90 backward and then sliding it forward and out 9 Reassemble in reverse order 10 See Figure 29 for fan electrical schematic 11 If the supply cord is damaged it must be r...

Страница 29: ...rews that locate the lower grille assembly and remove it 3 Remove the shield by removing two screws see Figure 26 4 Remove the fan thermal switch mount bracket by loosening two screws but do not remov...

Страница 30: ...he gas valve These fittings are flared and do not require sealant 7 Remove the screw securing the pilot assembly to the pilot bracket 8 Remove the four screws securing the pilot cover plate and gasket...

Страница 31: ...5 0 AUSTRALIAN DRESS GUARD Figure 30 31 fire parts com...

Страница 32: ...Figure 31 32 fire parts com...

Страница 33: ...ed by bent line 5 Check for a kinked line 6 Valve control knob not fully depressed in PILOT position 6 Fully depress control knob II Pilot will not stay lit after following the lighting instructions A...

Страница 34: ...F switch to the ON position Check with millivolt meter at terminals TP TH Millivolt meter should read greater then 100 millivolts If the reading is OK and the burner does not come on replace the gas v...

Страница 35: ...correctly adjusted Ensure the vent is adequate 2 Manifold pressure set too high 2 Check manifold pressure 3 Vent system restricted 3 Check vent system IV Frequent pilot outage problem See V V Flames...

Страница 36: ...th America MA100 Log Set CA132 Burner LP NG BN022 On Off wires 2 unit MF1002 Burner Orifice LP 50 HG77 Pilot Assembly NG With Ignitor LA1033 Burner Orifice NG 36 CA1055 Pilot Gas Line HE23 Burner Swit...

Страница 37: ...Assembly Black JH107 Access Door Assembly Black JG116 Access Door Assembly Black JH113 Access Door Assembly Gold JG1008 Louvre Top Gold JH1011 Louvre Top Gold 10003 Louvre Black 10005 Louvre Black JG...

Страница 38: ...nician requires the prior approval of the manufacturer Labour cost and repair work to the account of the manufacturer are based on predetermined rate schedule and must not exceed the wholesale price o...

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