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Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs

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Q.MOUNT

INSTALLATION INSTRUCTIONS

TILED ROOFS

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Summary of Contents for Q.MOUNT

Page 1: ...Q MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs 1 Q MOUNT INSTALLATION INSTRUCTIONS TILED ROOFS...

Page 2: ...for the Q MOUNT corrugated sheet metal bridges their attachment to the roof substructure and the installation of the girder profiles and modules SAFETY INFORMATION The corrugated sheet metal bridges...

Page 3: ...ce a year an inspection and maintenance of the installed pitched roof system components and the roof cladding is carried out At least the following points should be checked all mechanical connections...

Page 4: ...ts mounting systems This applies in the context of the generally prevailing weather and environmental conditions Material and processing warranty Hanwha Q CELLS GmbH provides a material and processing...

Page 5: ...t observe the currently valid rules of construction engineering in particular the requirements formulated in the DIN standards and in the regulations of the German roofing trade Regelwerk des Deutsche...

Page 6: ...ofs 6 ROOF HOOK INSTALLATION TILE PLAIN TILE SLATE Note The clamping ranges and the resulting loads are specified in the installation instructions for the modules used Do not use the roof hooks and gi...

Page 7: ...Q MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs 7 REQUIRED TOOLS Cordless screwdriver with bits WS8 hexagon 6 Torque wrench Measuring tape Chalk line Allen key WS6 Spirit level...

Page 8: ...n tile slate Module type framed modules Module orientation vertical horizontal Max module field length 12 m Roof pitch 10 65 Connection Plate head screws Material Aluminium EN AW 6063 stainless steel...

Page 9: ...Q MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs 9 VERTICAL MODULE MOUNTING SINGLE LAYER End clamp Middle clamp Roof hook AL13 ALS13 Girder profile 37 45 65 Profile connector 37 45 65...

Page 10: ...ck end clamp Q MOUNT Click middle clamp with PIN Q MOUNT Click end clamp with PIN Q MOUNT shim Q MOUNT Sheet metal tile Q MOUNT Roof hook AL13 X Q MOUNT Plate head screw Q MOUNT Cross connector Q MOUN...

Page 11: ...in horizontal and vertical direction to the roof tile of 3 5 mm each The roof hook must never rest directly on the tile surface 3 5 mm distance To maintain the correct distance use the adjustment pos...

Page 12: ...ly supported Level out any unevenness with the spacer plate Use additional rafters or counter battens or wooden boards to ensure a full surface of the base plate option 1 2 3 Ensure that the base plat...

Page 13: ...e roof hook green plate of the roof hook the thickness of the counter battening the height of the thermal insulation and the 60 mm anchoring depth in the rafter Length of the wood screw incl upper thr...

Page 14: ...r roof hooks 4 If necessary flatten the edge slightly towards the bottom 5 Glue the foam wedge and cut it as described in the separate instructions 6 Fit the roof hooks 7 Cover with tiles 8 Mould in l...

Page 15: ...d upstand forward if necessary water lifting edge must remain functional 4 Glue on foam wedge and cut as per separate instructions 5 Mount roof hooks 6 Cover the roof with tiles Important note Already...

Page 16: ...cording to the following instructions Replace the roof tile located above the roof hook Make sure that the roof is watertight Fix the girder profiles on the mounting plate with the right side up Screw...

Page 17: ...tand forward if necessary water lifting edge must remain functional 4 Glue on foam wedge and cut as per separate instructions 5 Mount roof hooks 6 Cover the roof with tiles Important note Already when...

Page 18: ...y with the regulations and rules of the German roofing trade If necessary leave out the slate roof tiles and use a titanium zinc sheet to seal the adjacent slate roof tiles and seal it with a sealing...

Page 19: ...lfway into the first girder profile and insert the second girder profile onto the profile connector If necessary screw the profiles to the profile connector Press the end caps into the end of the gird...

Page 20: ...nd slide the end clamp to the module frame When the clamp is in the correct position tighten the clamp Tighten the screw on the middle clamp with a torque of 15 Nm Slide the next modules back to the m...

Page 21: ...profile on at least two fixing points roof hooks Do not assemble the girder profiles until you are at the assembly site e g on the roof Do not transport assembled girder profiles vertically The joint...

Page 22: ...Q MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs 22 VERTICAL MODULE MOUNTING CROSS CONNECTION End clamp Middle clamp Roof hook AL13 X Girder profile 37 45 65 Profile connector 37 45 65 Cross connector...

Page 23: ...girder profile with the correct side on the quick mounting adapter of the roof hook And fasten the girder profile with the Allen screw perpendicular to the eaves with a torque of 15 Nm Make sure that...

Page 24: ...the ends of the girder profiles Connect girder profiles necessary if the width of the module field is greater than the length of the girder profile Insert the profile connector halfway into the first...

Page 25: ...MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs 25 HORIZONTAL MODULE MOUNTING CROSS CONNECTION End clamp Middle clamp Roof hook AL13 ALS13 Girder profile 37 45 65 Profile connector 37 45 65 Cross connecto...

Page 26: ...lfway into the first girder profile and insert the second girder profile onto the profile connector If necessary screw the profiles to the profile connector Press the end caps into the end of the gird...

Page 27: ...e clamping areas and the associated static loads in the corresponding installation instructions for the solar modules being installed Place the girder profile on the cross connector with the correct s...

Page 28: ...er to the relevant module clamping areas and the associated static loads in the corresponding installation instructions for the solar modules being installed MOUNTING SOLAR MODULES Place the lowest mo...

Page 29: ...nd slide the end clamp to the module frame When the clamp is in the correct position tighten the clamp Tighten the screw on the middle clamp with a torque of 15 Nm Slide the next modules back to the m...

Page 30: ...rofile on at least two fixing points roof hooks Do not assemble the girder profiles until you are at the assembly site e g on the roof Do not transport assembled girder profiles vertically The joints...

Page 31: ...ire into the wire clamp and fix it by tightening the screw In this way all module rows of a module field are conductively interconnected To properly secure the module cables either to the frame sides...

Page 32: ...Q MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs 32 POTENTIAL EQUALISATION OPTIONS FOR TILED ROOF...

Page 33: ...Q MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs 33 POTENTIAL EQUALISATION OPTIONS FOR TILED ROOF...

Page 34: ...Q MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs 34 Specifications subject to technical changes Q CELLS Q_CELLS_Installation_manual_Q MOUNT_Tiled_Roofs_2020 12_Rev01_EN...

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