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Pylon Technologies Co., Ltd. Confidential Proprietary

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Introduction

1.1

Introduction

Extra 2000 lithium iron phosphate battery backup is new energy storage battery

products developed and produced by Pylontech according to market demand, it

can be used to provide reliable backup power for various types of communication

operators of 48V power supply equipments. Extra2000 is especially suitable for

operating environment of high temperature, limited installation space, light

load-bearing and long cycle life applications.

Extra 2000 has built-in BMS battery management system. Under normal

circumstances, the main power provides energy for user equipment and charging

battery; when the power supply interrupted, the battery provides energy for user

equipment. Multiple batteries can be connected for larger capacity in parallel for

longer duration backup requirements.

1.2

Product Features

Extra 2000 product from Pylontech is using lithium iron phosphate as cathode

material, with BMS for effective management of cells. The system has the following

characteristics:

The battery is non-toxic, non-polluting and environmentally friendly;

Cathode material is made from LiFePO4 which has safety performance and long

cycle life;

Battery management system (BMS) has protection function for status of

over-discharge, over-charge, over-current and high temperature;

The system can automatically manage charge and discharge status and balance

current and voltage of each single cell;

The centralized monitoring module is intelligent designed with three remote

Extra 2000 Lithium Iron Phosphate Battery Backup Manual

Summary of Contents for Extra 2000

Page 1: ...Extra 2000 Lithium Iron Phosphate Battery Backup Product Manual Information Version 1 2...

Page 2: ...owners of tradenames this manual does not confer the license or right by the reader to use any mark appeared on this manual in any way This product accord with the design requirements of environmental...

Page 3: ...parameters and others of Extra 2000 Chapter 3 Installation and Collocation Product installation network usage and requires attention in installation process of Extra 2000 Chapter 4 Maintenance and Tr...

Page 4: ...n Function 5 2 3 Charge Parameters 5 2 4 Discharge Parameters 6 3 Installation and Configuration 7 3 1 Installation Preparation 7 3 1 1 Environmental Requirements 8 3 1 2 Tools and Information 8 3 1 3...

Page 5: ...on Process 9 Figure 3 2 Schematic Device Fixed to the Cabinet 13 Figure 3 3 Multiple Batteries in Parallel Power Line Connection Diagram 14 Figure 3 4 Connection Interface between Battery and Load Equ...

Page 6: ...n 3 Table 2 3 ADD Switch 4 Table 2 4 LED Indicators Instructions 4 Table 2 5 Protection Function Parameters 6 Table 2 6 Charging Parameters 7 Table 2 7 Discharging Parameters 7 Table 3 1 Tools and Met...

Page 7: ...nterrupted the battery provides energy for user equipment Multiple batteries can be connected for larger capacity in parallel for longer duration backup requirements 1 2 Product Features Extra 2000 pr...

Page 8: ...ng temperature range is from 10 to 55 with excellent discharge performance and cycle life in high temperature Small size and light weight standard of 19 inch embedded design comfortable installation a...

Page 9: ...ion Interface 3 4 RS485 port No 3 Figure 2 1 when using multiple batteries in parallel cascade each RS485 interface information of other packs can be checked from the main pack The definition of main...

Page 10: ...inary coded bits 1 is low 4 is high Table 2 3 Example 1 4 address coding 5 8 address and so on If several Extra products cascading multiple network devices the address encoding 1 is the main battery o...

Page 11: ...0 25s off 3 75 seconds flash 2 0 5s light 0 5s off flash 3 0 5s light 1 5s off 2 2 Battery Management System BMS 2 2 1 Voltage Protection Low Voltage Protection in Discharge When discharging the prot...

Page 12: ...mum charge current limit value see Table 2 6 Charging Parameters Discharging Current Limit To protect the load equipment working Extra 2000 sets the maximum discharge current limit see Table 2 7 disch...

Page 13: ...2000 product sets the maximum charge current to protect the power supply and load equipments Table 2 6 Charging Parameters Model Voltage Range in Charging Current Limit in Charging Min Max Max Extra 2...

Page 14: ...rcuit under 48V connected to the external power supply system must meet following criteria defined in IEC60950 SELV Requirements If operation of the power system is in cabinet it must ensure that the...

Page 15: ...irements Ambient Temperature 10 55 Relative Humidity 5 93 RH Altitude Under 4000m Working environment No conductive dust and corrosive gas 3 1 2 Tools and Information Hardware Tools and instruments ar...

Page 16: ...ts to the user device please check To check the user whether the device with DC backup power interface and whether the output voltage electrical equipment meets the requirements in voltage range of Ta...

Page 17: ...tems placed next to battery 3 1 4 Unpacking When equipments arrive at the installation site before unpacking check whether the box appearance is intact or not and calculate total number according to f...

Page 18: ...ade 5 Communication Interface Collection 6 Power Supply 3 2 1 Mechanical Installation Before installation disconnect the entire device s power directly contact and recognizing that the battery is turn...

Page 19: ...re connecting power and landing using multimeter to measure cable continuity short circuit and confirmed anode and cathode and make the cable labels Measuring methods Cable continuity Select buzz file...

Page 20: ...er connector from top to bottom are negative and positive The 2 interfaces have same function when multiple batteries in parallel using parallel power cable to connect each battery After parallel any...

Page 21: ...Battery and Switch Power This installation method can be used when switching power supply to loads Installing the battery power cord priority access battery interface first if switching power supply...

Page 22: ...tinue with this step If not using the net management this step is not required To check network management information of all batteries through one battery please parallel each battery through RS485 i...

Page 23: ...interface with ADD Address is 1 6 Powering on Device After completing these steps turn on power to the entire system to activate the battery installation completed Note After power on if found ALM in...

Page 24: ...jor Alarm and Protection Statue Alarm Category Alarm Indication Processing Charging Cell Over voltage ALM Lighting Stop charging and find the cause Over current ALM Lighting Stop charging and find the...

Page 25: ...Alarm ALM Flashing Stop Discharging 4 2 Common Fault Analysis and Solutions Common fault analysis and solutions shown in table 4 3 Table 4 3 Common Faults and Solutions Number Fault Symptom Reason An...

Page 26: ...osphate backup solutions focus on this type of problems Pylontech put forward integrated high performance service of backup power protection for operators without occupying extra room space Some scena...

Page 27: ...upload Charge ending protection Discharge ending protection High and low temperature alarms and protection Charge over voltage over current alarms and protection Discharge low voltage alarm and protec...

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