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Installation Guide / SolarBase Low Ballast Flat Roof System

4

Installation Guide V 1.4 - NO.:PZ30-IM01-14

- System Overview -

Note: Red circles highlight installation of Module Clamp 40;

Take 1650x990x40 PV module as an example. Installation angle is 10° and distance between front and rear parts of
component is 532mm.

Installation planning

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Summary of Contents for SolarBase

Page 1: ...SolarBase Low Ballast Flat Roof System Installation Guide V 1 4 NO PZ30 IM01 14 Last Updated Mar 2022 ...

Page 2: ...s manual thoroughly prior to installing PVezRack SolarBase This manual provides supporting documentation for building permit applications relating to PVezRack SolarBase system The PVezRack SolarBase parts when installed in accordance with this guide will be structurally adequate During installation please comply with the appropriate occupational health and safety regulations Please also pay attent...

Page 3: ...pe Socket spanner Marking pen Components ER S SB S10 Support Leg for SolarBase ER BB SB 900 Ballast Bar for SolarBase EZ GC MC40 Module Clamp 40 mm ER WD SB10 17 A3 Wind Deflector for SolarBase EZ GL B Grounding Lug Tools and Components Note tools in the figure are only used for rack system not included in supply scope Consult system installation personnel about electronic part installation tools ...

Page 4: ...e Low Ballast Flat Roof System 3 Installation Guide V 1 4 NO PZ30 IM01 14 System Overview 1 Support Leg 2 Ballast Bar 3 Module Clamp 40 mm 4 Wind Deflector 5 Grounding Lug Overview of PV ezRack SolarBase System Overview 1 2 3 4 5 ...

Page 5: ...tallation Guide V 1 4 NO PZ30 IM01 14 System Overview Note Red circles highlight installation of Module Clamp 40 Take 1650x990x40 PV module as an example Installation angle is 10 and distance between front and rear parts of component is 532mm Installation planning ...

Page 6: ...m U bolts M8 58 8 9N m M6 14 bolts 8 9N m Precautions during Stainless Steel Fastener Installation Improper operation may lead to deadlock of Bolts and Nut Follow the steps below to reduce this risk Reduce the friction coefficient 1 Ensure that the thread surface is clean no dirt or contaminant 2 Apply lubricant grease or 40 engine oil to fasteners prior tightening to avoid galling or seizing in t...

Page 7: ... neck bolts as shown in Figure 1 Installation Instructions According to specification of ballast adjust distance between both square neck bolts Figure 1 Figure 2 Put rubber protection gasket into Support Leg and make sure the hole centre of rubber gasket is aligned with bolt centre as shown in Figure 2 Figure 3 According to installation specification use tools such as tape string and marker pen to...

Page 8: ...n tightly as shown in Figure 4 and 5 Recommended torque 8 9 N m for M8 Bolts Attention Wind Deflectors are installed on Support Legs of the last row Two adjacent Wind Deflectors will be overlapped as shown in Figure 6 Installation Instructions Figure 6 1 Nut 2 Washer 3 Plain washer 4 Fixing plate Figure 7 Figure 8 Use U bolt M8 58 to lock Wind Deflector tightly as shown in Figures 7 and 8 Recommen...

Page 9: ...ort Leg Pay attention to installation direction of PV module as shown in Figure 11 Fasten the frame of PV module and Support Leg with Module Clamp 40 as shown in Figure 12 Adjust Module Clamp 40 to ensure that it s located in the middle of preassembled parts of Support Leg and fasten tightly While fasten the Bolts M8 25 hold the Module Clamp 40 to ensure it unmovable as shown in Figure 13 and 14 R...

Page 10: ...nding Lug Fix the Grounding Lug on Ballast Bar of the longest row along vertical direction as shown in Figure 19 install one Grounding Lug per row and fasten tightly Fix the Grounding Lug on Ballast Bar of the longest row along vertical direction as shown in Figure 19 install one Grounding Lug per row and fasten tightly Fix the Grounding Lug on Ballast Bar of the longest row along vertical directi...

Page 11: ... St Clayton VIC 2168 Australia Phone 61 3 9239 8088 Email sales clenergy com au Web www clenergy com au Clenergy Clenergy_global ClenergyClub Clenergy ClenergyGlobal ClenergyClub ClenergyAUS A Clenergy Technologies Company ...

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