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CUB

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CUB (current unbalance) is factory set to 7%. SymCom recommends the motor
manufacturer be contacted for an exact setting.

The CUB is calculated as follows:

% CUB = [(Maximum deviation from the average)/Average] x 100%

Example:

 Measured line currents = 38, 41, and 39, so the average =  (38+41+39)/3

= 39.7. The maximum deviation for the average is the biggest difference

between the average current (39.7) and any one current reading, 39.7-38=1.7,
41-39.7=1.3, and 39.7-39=.7, therefore, the maximum deviation from the

average is 1.7. The CUB is then 1.7/39.7 x 100 = 4.3%.

The CUB protection can be disabled by programming 999 in this setting. This will disable

current unbalance protection and current single phasing protection.

PWS

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PWS (power scale) is the range setting for the LPR and HPR settings.

LPR-

LPR (low power setting) is used to shut down the

motor or pump on an underload condition. Setting

LPR to 0 disables the underload trip feature. LPR is

set in either kilowatts (kW) or horsepower (hp)
depending on the PWS setting.

NOTE: PWS must be set before setting LPR.

HPR-

HPR (high power setting) is used to shut down the

motor or pump on an overpower condition; unit will

display “HPR.” The high power trip uses the motor

cool down timer (RD2) to delay restarts. The Model 777-AccuPower is shipped from the

factory with this feature disabled (“OFF”).

RD1

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RD1 (restart delay one) is the rapid-cycle timer in seconds. This timer is initiated when

power is first applied to the unit. If no SP or RP conditions exist when power is applied to

the device, the output relay will energize (the NO contact will close and the NC will open)
once the RD1 timer expires. Typically, this is set to 20-30 seconds. This will provide

adequate protection for successive power outages or short cycling caused by other motor

controls. This timer is also initiated when another control shuts the motor off (current goes

to zero). If the user does not want the unit’s relay to de-energize when another control

shuts the motor off, then RD1 should be set to zero. This will also ensure when an alarm

circuit is used, the alarm will sound only when there is a true problem or when power is
lost.

RD2

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RD2 (restart delay two) is the restart timer used when the unit has shut off due to current
unbalance, current single-phasing, overload, or high power condition. This timer is known

as a motor cool-down timer. RD2 can be set from 2-500 minutes or 0, which will require a

manual reset for these fault conditions. A setting of 5-10 minutes  will give most motors

adequate time to cool down after an overload condition. The motor manufacturer should

be contacted for an exact value.

PWS 

LPR 

& HPR RANGE

1

.01-.99 kW

2

1.00-9.95 kW

3

10.0-99.5 kW

4

100-650 kW

5

.01-1.32 hp

6

1.34-13.3 hp

7

13.4-133 hp

8

134-871 hp

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Summary of Contents for 777

Page 1: ... right motor conductor i e the A phase conductor should go through the A round hole See Figure 1 for a typical wiring diagram B For amperage less than 25 amps 1 2 amps for LR model loop the motor conductors according to Table 1 Figure 2 shows an example of the looping required for current ranging from 8 1 to 12 amps MULT 3 C For amperage greater than 90 amps external CTs current transformers are r...

Page 2: ...2 00 10 0 1 1 2 2 5 2 00 10 0 10 10 2 5 3 2 22 11 1 9 9 3 3 5 2 50 12 5 8 8 3 5 4 2 85 14 2 7 7 4 5 3 33 16 6 6 6 5 6 4 00 20 0 5 5 6 8 5 00 25 0 4 4 8 12 6 66 33 3 3 3 12 25 10 0 50 0 2 2 25 90 20 0 100 1 1 uExternal CTs Requiredu 80 110 80 140 5 100 100 5 110 160 120 210 5 150 150 5 160 220 160 280 5 200 200 5 220 320 240 420 5 300 300 5 320 420 320 560 5 400 400 5 400 520 400 700 5 500 500 5 48...

Page 3: ...xample Showing Three Conductors MULT 3 from Table 1 No other necessary connections are shown Figure 3 Typical Wiring Diagram Using External CTs Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 4: ...ated and set when HP and FLA are programmed so if FLA is not entered EFF must be programmed manually EFF PF EFF PF efficiency power factor can be found on the motor s nameplate or manufacturer s specification sheet If the efficiency rating is available it is best to enter it and FLA should be set to 0 If the efficiency is not available it will automatically be calculated and set according to the H...

Page 5: ...bled OFF RD1 RD1 restart delay one is the rapid cycle timer in seconds This timer is initiated when power is first applied to the unit If no SP or RP conditions exist when power is applied to the device the output relay will energize the NO contact will close and the NC will open once the RD1 timer expires Typically this is set to 20 30 seconds This will provide adequate protection for successive ...

Page 6: ...the 4 20 mA module or to set the Modbus address A01 A99 FS 20 mA 16 mA 4 mA 0 kW 6 FS 8 Example if motor is running at 6 kW Desired mA output 4 20 4 X Running hp kW X FS Output FS full scale setting is required when utilizing a 4 20 mA module PWS should already be set according to the correct hp kW operating range of the motor this will automatically establish the range for FS Set FS according to ...

Page 7: ...PLAY PROGRAM knob until the proper setting for the parameter that is being programmed is displayed 4 Release the RESET PROGRAM button This stores the new parameter in the nonvolatile memory If a setting jumps back to its previous setpoint when changed the tamper guard is locked and must be unlocked before programming can be completed see page 14 for tamper guard procedures 5 Continue steps 1 4 unt...

Page 8: ...ip Most NEMA rated general purpose motors will be protected by this setting 30 Slow Trip Motors with long acceleration times 10 seconds or high inertia loads J prefix Programming any of the trip classes with the J Prefix will enable jam protection This additional protection is enabled 1 minute after the motor starts and provides a 2 second trip time for motors exceeding 400 of the OC setting regar...

Page 9: ...rs E88 OC Service Factor Amperage 8 2 TC General purpose motor 20 CUB Standard NEMA motor 5 PWS 2 1 0 9 95 LPR Normal pumping operation reads 2 86 kW Pump with a momentarily restricted flow dead head reads 1 8 kW Therefore setting is 2 0 kW see PWS for proper range HPR Typically not used set to OFF RD1 To protect the pump from accidental rapid cycling RD 20 seconds RD2 Because the motor may be hot...

Page 10: ...nce LPR Tripped on low power HPR Tripped on high power CF Tripped on contact failure RP Incoming phases have been reversed motor may run backwards if started OFF A stop command was issued from a remote source Table 5 Fault Codes COMMUNICATIONS PORT REMOTE RESET The unit comes with a 9 pin sub D connector for remote communications and or for using a remotely located reset button If communication is...

Page 11: ... down RD2 before restarting Display alternates LPR with run The overload relay has tripped on low power LPR and is timing down RD3 before restarting If LPR is not a normal condition for this installation check for loss of liquid closed valves broken belts etc Display is showing a solid SP ub or oc The unit has tripped on the fault shown and a manual reset is required because the programmed setting...

Page 12: ...Over Setpoint Trip time Over Setpoint Trip time 1 30 seconds 5 6 seconds 2 15 seconds 6 5 seconds 3 10 seconds 10 3 seconds 4 7 5 seconds 15 2 seconds Safety Marks UL UL508 UL1053 CSA LR46510 CE IEC 60947 1 IEC 60947 5 1 Standards Passed Electrostatic Discharge ESD IEC 1000 4 2 Level 3 6kV contact 8kV air Radio Frequency Immunity RFI Conducted IEC 1000 4 6 Level 3 10V m Radio Frequency Immunity RF...

Page 13: ...nd 4 100 650 kW HPR to off to disable these features 5 0 01 1 30 hp 6 1 34 13 3 hp 7 13 4 133 hp 8 134 871 hp LPR Low Power Range determined by PWS HPR High Power Range determined by PWS RD1 Rapid Cycle Timer 0 2 500 Seconds RD2 Restart Delay After All Faults Except Underload motor cool down timer 0 2 500 Minutes RD3 Restart Delay After Underload low flow recovery timer 0 2 500 Seconds A Automatic...

Page 14: ...ppears in the display 4 Release the RESET button 5 Turn MODE SELECT to RUN The program is now locked but all settings can be viewed The unit can be unlocked by following the procedure above except step three adjust DISPLAY PROGRAM until unL appears SymCom warrants its microcontroller based products against defects in material or workmanship for a period of five 5 years from the date of manufacture...

Page 15: ...s above the case ground The 4 20mA module has optical isolation chips to isolate the 4 20mA output from the AC line voltages The signals from the microprocessor go through resistors to provide current limiting before connecting to the 9 pin external connector Therefore the 9 pin SUB D connector on the SymCom unit provides un isolated CMOS signals and is NOT RS232 or TTL compatible Note Do not plug...

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