Pulsafeeder PULSAblue 3300 Series Installation & Operation Manual Download Page 12 | Manualshive

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11

Remember to install isolation and bypass valves so that maintenance can be performed.

WARNING: NEVER INJECT CHEMICALS UPSTREAM OF THE CONTROLLER FLOW CELLS!



If you have questions or need assistance, call Pulsafeeder Technical Service Department
at (800) 333-6677, Monday-Friday, 8:00 a.m. - 5:00 p.m. EST.

WARNING: SOME CHEMICALS MAY HAVE TO BE INJECTED DIRECTLY INTO THE COOLING
SYSTEM WATER LINE AND NOT INTO THE SAMPLE LINE. CONTACT YOUR WATER TREATMENT
SPECIALIST FOR SPECIFIC RECOMMENDATIONS.

NOTE: IF THE SOLUTION/SAMPLE LINE IS RETURNED TO THE COOLING TOWER RETURN
LINE, USE A CORPORATION STOP (PULSAFEEDER MODEL 9160), A SOLUTION LINE INJECTOR
OR A DISPERSING PIPE . THIS AIDS CHEMICAL-WATER MIXING AND ENHANCES WATER
TREATMENT CONTROL CAPABILITIES

8

Electrical Installation

8.1

Incoming Power 115/230 VAC

The controller can be powered from either 115 VAC or 230 VAC at 50/60 Hz. The controller comes with
a power cord and receptacles. The power cord and receptacles are rated for 115VAC. If the controller
will be powered by 230 VAC, the power cord and receptacles will need to be removed and the incoming
power and the relay outputs will need to be hard-wired.

The  incoming  power  is  connected  to  terminal  block  TA  at  the  bottom  right  corner  of  the  power  supply
board.  There is a hot or line input (terminal 4), a neutral input (terminals 2 and 3) and an earth ground
input  (terminal  1).  The  hot  is  wired  to  the  fuse  holder  located  on  the  bottom  of  the  enclosure.    The
neutrals are wired directly to terminals 2 and 3 of terminal block TA.  Refer to the drawing in the back of
this manual for wiring instructions.

8.2

Relay Outputs

The relay outputs are of the same voltage as the power input. Ensure that the devices that are to be
connected to the relay outputs are of the same voltage rating or damage will occur.

The  relay  outputs  are  wired  to  the  receptacles.    The  receptacle  on  the  far  left  is  relay  #1  and  the
receptacle on the far right is relay #4.  On the power supply board, relay #4 is on the far left and relay #1
is on the far right.  If 115 VAC is used simply plug your devices into the molded receptacles.  If 230 VAC
is used, remove the receptacles and hard-wire your devices to the relay outputs.

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Summary of Contents for PULSAblue 3300 Series

Page 1: ...0 PULSAFEEDER MODEL 3323 MICROPROCESSOR BASED ORP AND CONDUCTIVITY CONTROLLER INSTALLATION OPERATION MANUAL SERIAL _______________ ...

Page 2: ... 9 4 Menu 15 9 5 Security Levels 15 10 Starting Up the Controller 16 11 Operation of the Controller 16 11 1 Process Screen 16 11 2 Manual Operation of the Relays 18 12 Calibration of Conductivity and ORP 18 12 1 Calibration of Conductivity 18 12 2 Calibration check of conductivity in buffer solutions 19 12 3 Conductivity vs ppm 19 12 4 Calibration of ORP 20 12 5 Calibration Check of ORP in Buffer ...

Page 3: ... 37 17 3 Manual Control 38 17 4 Which Process 38 17 5 Calibrate the 4 20mA Output 38 17 6 Change 4 20mA Name 38 18 System Set up Menu 38 18 1 Process Parameters 38 18 2 Change Process Name 38 18 3 Damping 39 18 4 Initialization 39 18 5 Digital Inputs 39 18 6 Firmware Version 39 18 7 Change the Security Passwords 40 18 8 Diagnostics 40 18 9 Communications 40 18 10 Com Port Set up 40 18 11 Initializ...

Page 4: ...onnections are correct or damage may occur 4 If doing a conduit installation remove receptacles and wire pumps and bleed valve directly to the terminals If using a motorized ball valve wire as per wiring instructions 5 Plug in chemical pumps and valves to controller unless hardwired as per step 4 6 Apply power to the model 3300 controller press BACK twice press 7 System setup press 2 Initializatio...

Page 5: ...4 FIGURE A ...

Page 6: ...gnetic field EMF interference WARNING ELECTRICAL SHOCK To reduce the risk of electrical shock this equipment has a grounding type plug that has a third grounding pin This plug will only fit into a grounding type outlet If the plug does not fit into the outlet contact a qualified electrician to install the proper outlet DO NOT change the plug in any way 3 Contact Information We thank you for your s...

Page 7: ...n and 16 key numeric keypad It accepts multiple inputs and is easily configured This controller can easily be upgraded in the field It s a combination of reliability accuracy security and simplicity LONWORKS Technology gives you a high level of flexibility with the capability of adding nodes additional inputs and outputs for monitoring and control These nodes have functions such as extra relay out...

Page 8: ...Percent of blowdown time Percent of Time feed Calendar Timer timer General alarm Three security levels View only operator technician 4 20 mA output available as an option Remote communications available as an option 16 key numeric keypad and illuminated graphical display allow for quick and easy programming The Model 3323 controller stores all setpoints calibration values and relay configurations ...

Page 9: ...acy Repeatability 1 0 of scale Deadband Setpoint User programmable Auto Manual outputs Menu selectable Keypad 16 key push buttons Display Illuminated 128 x 64 pixel LCD Water meter inputs 2 Contact head paddle wheel or turbine Output relays 1 Bleed off 3 selectable use Relay ratings 3A each 10A total Power 120 240 VAC 50 60 Hz 6W Ambiant temp 32 158 F 0 70 C Storage temp 32 158 F 0 70 C Max Water ...

Page 10: ...lied with four mounting feet and can be mounted to a panel or to a flat non vibrating wall Attach the four mounting feet to the back of the controller enclosure Install on smooth surface to prevent stress on the mounting feet Do not install on vibrating wall If enclosure is installed in corrosive environments consider purging Dimensions indicated as inches millimeters The enclosure material is PVC...

Page 11: ...ion If iron pipe is used install a PVC union to relieve the stress on the plumbing The sample line inlet should be plumbed downstream of the recirculating pump and upstream of the heat exchanger This line brings the sample water into the sensor plumbing for conductivity measurement If the Pulsafeeder flow switch plumbing assembly is used this flow of water also pushes the flow switch float up to a...

Page 12: ...ntroller will be powered by 230 VAC the power cord and receptacles will need to be removed and the incoming power and the relay outputs will need to be hard wired The incoming power is connected to terminal block TA at the bottom right corner of the power supply board There is a hot or line input terminal 4 a neutral input terminals 2 and 3 and an earth ground input terminal 1 The hot is wired to ...

Page 13: ...A may be used such as a relay driven by the recirculation pump Pulsafeeder manufactures a flow switch plumbing assembly for use with the unit If a flow switch is not used then a jumper must be installed across the flow switch connections Refer to the drawings in the back of this manual for wiring instructions 8 4 Water Meter The controller will accept two water meter inputs These inputs can be con...

Page 14: ...ecommended twisted pair for data specifications are Beldon 85102 single twisted pair stranded 9 29 unshielded plenum Beldon 8471 single twisted pair stranded 9 29 unshielded nonplenum JY ST Y 2 X 2 X 8 UL Level IV 22 AWG twisted pair typically solid and unshielded Four wire helical twist solid shielded If shielded cable is used the shield should be connected to earth ground via a 470K ohm 25 watt ...

Page 15: ...ow totals for both water meters and menu selections ENCLOSURE A sturdy NEMA 4X enclosure protects your controller Make sure it is properly mounted on a flat non vibrating wall 16 BUTTON KEYPAD ENT for Menu selection and or acceptance of selected values BACK to exit a Menu selection and or skip input options LANG to change languages CAL to program a Menu selection INDICATOR LIGHTS LEDs for Power Al...

Page 16: ...MAIN MENU 1 PROCESS 2 RELAYS 3 CALENDAR TIMER 4 ALARMS 5 WATER METERS 6 4 20 MA IN OUT 7 SYSTEM SETUP 8 CLOCK 1 ORP COND 300 1000 COND LOW ALARM MTR1 TOTAL 1320500 CAL CALIB ENT RELAYS 2 WHICH RELAY 1 BLOW 2 RLY2 3 RLY3 4 RLY4 3 CALENDAR TIMER 1 BY WEEKDAY 2 BY CYCLE CALENDAR 3 LIST SCHEDULE 4 HIGH ALARM 2000 µs LOW ALARM 500 µs CAL ENT ACCE 5 WHICH WATER METER 1 MTR1 2 MTR2 6 4 20 MA OUTPUT 1 SET...

Page 17: ... AND SECURE PLACE 10 Starting Up the Controller Once the Installation is complete it is time to start up the controller Initiate sample flow to the controller by opening the sample line isolation valves Check for leakage Power up the controller by either turning on the circuit breaker or plugging the power cord into a 120 VAC receptacle It is best to initialize the whole controller to remove any s...

Page 18: ...ys to scroll through the available screens Press ENT to manually enable a relay for testing or troubleshooting purposes Press CAL to calibrate the conductivity o Press BACK to access the main menu 2 ALL RELAY SCREEN ORP COND 300 1000 NO FLOW BLOW RLY2 RLY3 RLY4 CAL CALIB ENT RELAYS 5 RELAY 1 2 3 4 SETTINGS ORP COND 300 1000 HIGH ORP RLY4 DISABLED CAL CALIB ENT RELAYS 8 ORP AND CONDUCTIVITY SCREEN ...

Page 19: ...n of Conductivity The conductivity requires periodic calibration Calibration is usually required after cleaning the sensor Calibration should always be performed with the sensor in the piping assembly with good flow past the sensor It is necessary to have an accurate reading of the blowdown water to properly calibrate the controller A hand held conductivity meter that tests the sample works well f...

Page 20: ...ng ring is locked Restore flow to plumbing assembly 12 3 Conductivity vs ppm The unit measures the conductivity of the water The ppm of the water may be measured instead of conductivity If ppm is measured use the following chart for an approximation of the conductivity level and calibrate to the conductivity level that is closest to the ppm level that is measured Remember this is just an approxima...

Page 21: ...lizing ORP calibration Single point Calibration We recommend that the ORP calibrations only be performed with the ORP sensor mounted as it will be used in the system It is necessary to have an accurate reading of the process water to properly calibrate the controller A hand held ORP meter that tests the sample is best Once you have obtained a reading immediately enter the value into the controller...

Page 22: ...ck P7 and re attach the solution ground wire Restore flow to plumbing assembly Perform a single point calibration if necessary 12 5 Calibration Check of ORP in Buffer solutions To check the calibration of the sensor in buffer solutions the sensor and a solution ground wire are necessary Perform the calibration check as follows Initialize the calibrations Shut the isolation valves to the controller...

Page 23: ...a setting or to exit a screen From anywhere in the menu pressing BACK will take you one step closer to the MAIN MENU Certain menu items are only visible if certain conditions apply such as nodes are installed or other parameters are configured If a menu item does not appear in the menu it most likely means that the option is not installed or configured Each of the MAIN MENU options are discussed i...

Page 24: ...BLOW 1 DISABLED 2 BY TOWER SETPOINT 3 BY MAKEUP VOLUME 4 BY CYCLE SETPOINT 5 BY MULTI SETPOINT 6 CHANGE MY NAME 7 SCHEDULED LOCKOUT 13 1 2 Disabled The blowdown relay can be disabled When a relay is disabled it will not energize automatically From the RELAY OPTIONS screen press 1 Disabled to disable the relay 13 1 3 By Tower Setpoint To set up the blowdown relay to operate based on a setpoint sele...

Page 25: ... the relay turning on at 1010 µS and turning off at 990 µS Use the keypad numbers to enter the proper deadband setpoint and press ENT When finished you will automatically be switched to the BLOWDOWN TIMEOUT alarm screen 13 1 6 Blowdown Timeout The BLOWDOWN TIMEOUT alarm is designed to notify the operator of a problem in the blowdown system such as a clogged strainer or the blowdown valve failed to...

Page 26: ...DOWN TIME ALARM will occur then press ENT This alarm will close the blowdown valve and it will give an alarm indication on the display The alarm time is set in hours and minutes To disable this feature enter 00 00 13 3 Change a Relay Name The name of each individual relay can be changed to any 4 character name This is useful to designate the chemical name for each relay Use the arrow keys to chang...

Page 27: ... try to maintain a reading of 1000 µS in the cooling tower no matter the value of the makeup water conductivity If a cycle setpoint of 3 0 is set the controller will always try to maintain a conductivity value in the cooling tower that is 3 times the current makeup water conductivity SETPOINT 0 0 DEADBAND 0 00 To set up the blowdown relay to operate based on a cycle setpoint select BY CYCLE SETPOI...

Page 28: ...sed on the conductivity of the makeup water conductivity When BY MULTI SETPOINT is selected in the blowdown relay setup screen the MULTI SETPOINT screen is displayed MULTI SETPOINT 1 SETPOINTS RANGES 2 DEADBAND 3 BLOWDOWN TIMEOUT Press 1 SETPOINTS RANGES SETPOINTS RANGES 1 1000 0000 0300 2 1500 0300 0500 3 2000 0500 UP Establish a setpoint for three ranges of makeup water conductivity The first ra...

Page 29: ...AY OPTIONS screen A screen asking WHICH PROCESS will appear Select ORP or conductivity If conductivity is selected the following screen will appear SETPOINT 1000 µs DEADBAND 20 µs CAL ENT ACCEPT 13 8 1 Setpoint In the SETPOINT screen you will set the SETPOINT the DEADBAND and the OVERFEED TIME alarm The SETPOINT is the conductivity or ORP value that you are trying to maintain Check with your water...

Page 30: ...splay a change in actual conductivity or ORP The OVERFEED timeout function will display a visual alarm on the display and it will turn off the relay If a relay is configured as an alarm relay the OVERFEED TIME alarm will energize the alarm relay To disable this function set the OVERFEED time to 0 00 Use the keypad numbers to enter the time in hours and minutes before this alarm will appear and pre...

Page 31: ...ff for some multiple of 20 seconds Below is a chart showing how Percent of Time works over a 400 second example x 20 seconds on 20 seconds off 400 seconds 0 5 x 10 x x 20 x x x x 30 x x x x x x 40 x x x x x x x x 50 x x x x x x x x x x 60 x x x x x x x x x x x x 70 x x x x x x x x x x x x x x 80 x x x x x x x x x x x x x x x x 90 x x x x x x x x x x x x x x x x x x 95 x x x x x x x x x x x x x x x...

Page 32: ...MAIN MENU FOR CALENDAR TIMER PRESS ANY KEY The relay has been configured to operate based on a Calendar Timer but the relay will not activate because the Calendar Timer has not been programmed yet 13 8 9 As an Alarm Relay Relays 2 3 and 4 can be configured as alarm relays The alarms that will cause the relay to activate are selectable from the controller alarms or from any node input alarms The co...

Page 33: ...during a scheduled feed sequence or not If you do not want to lock out this relay during a scheduled feed sequence select NO From the RELAY OPTIONS screen press 9 SCHEDULED LOCKOUT Press 1 YES to lock out the relay during a scheduled feed or press 2 NO to allow the relay to operate normally during a Calendar Timer Note This setting is only available and visible when the relay is set to operate bas...

Page 34: ...le calendar is completed the schedule starts over again This method of feeding is particularly useful when feeding two biocides on alternating weekly basis To configure the Calendar Timer to feed by cycle calendar From the CALENDAR TIMER screen press 2 BY CYCLE CALENDAR Use the keypad to enter the number of days in your cycle then press ENT Remember the maximum number of days allowed is 28 Use the...

Page 35: ...is start time uses the 24 hour clock or military time 06 00 00 is 6 a m 18 00 00 is 6 p m COND SETPOINT is a pre bleed setpoint This would typically be lower than the normal conductivity setpoint Because the bleed valve may be disabled during a scheduled feed a pre bleed will help prevent a build up of tower conductivity 0 S will disable this feature BLOW DURATION if the COND SETPOINT is not met w...

Page 36: ...the MAIN MENU press 4 ALARMS A screen asking WHICH PROCESS will appear Select ORP or conductivity Use the keypad to enter a value for the high alarm Press ENT Use the keypad to enter a value for the low alarm and press ENT Use the keypad to enter a value for the deadband and press ENT Refer to section 13 8 2 for a discussion on deadband 16 Water Meter The 3300 series controllers will work directly...

Page 37: ...er the pulses per gal liter for your particular water meter then press ENT You will then be asked if you want to reset the total count for that meter to zero Press 1 for YES or press 2 for NO If DATA INDUSTRIAL was selected You will be taken to the SLOPE VALUE screen Use the keypad to enter the K factor and offset values for your particular water meter then press ENT You will then be asked if you ...

Page 38: ... channel A 4 20 mA OUT SETUP Press 2 For channel B 4 20 mA OUT SETUP The 4 20 mA Out Setup screen allows the user to set the 4 20 mA range calibrate the 4 20 mA output select which process the 4 20 mA channel will respond to take manual control of the 4 20 mA output and change the name of the output Below is the 4 20 mA Setup screen 4 20 MA OUTPUT 1 SET 4 20 MA RANGE 2 CALIBRATE 4 20 mA 3 WHICH PR...

Page 39: ...wiring instructions From the 4 20 mA Setup screen press 2 CALIBRATE Use the keypad to enter the milliamp reading from the milliamp meter for the 4 mA point Press ENT Use the keypad to enter the milliamp reading from the milliamp meter for the 20 mA point Press ENT 17 6 Change 4 20mA Name The name of the 4 20 mA output can be changed by the operator From the 4 20 mA Setup screen press 5 CHANGE MY N...

Page 40: ...structions From the Main Menu press 7 SYSTEM SETUP Press 2 INITIALIZATION Press 2 WHOLE CONTROLLER and press ENT A warning will appear on the screen see below Press 1 to proceed 2 to cancel WARNING THIS OPTION REQUIRES RE CALIBRATION AND RE PROGRAMMING PROCEED 1 YES 2 NO To initialize just the calibration Press 1 CALIBRATIONS instead of 2 WHOLE CONTROLLER in the procedure above The same warning sc...

Page 41: ...Use the keypad to enter the new password a second time for verification If you lose your password contact Pulsafeeder for assistance 18 8 Diagnostics The diagnostics screen is used for troubleshooting purposes Contact Pulsafeeder for assistance 18 9 Communications The controller has an option for remote communications the RS 232 option If this option is installed the communications option is confi...

Page 42: ...odem from the list If your modem is not listed and you select OTHER MODEM use the keypad to enter the initialization string for your modem If the modem fails to initialize check the 25 pin connector the phone cable the modem and the RS 232 option card 18 12 Remote Password Remote communications to the Pulsafeeder 3300 series controllers is protected with an 8 digit password The remote password is ...

Page 43: ...ange the month Press ENT Use the number keys to change the year Press ENT Use the number keys to change the hour Press ENT Use the number keys to change the minutes Press ENT Use the number keys to change the seconds Press ENT Press BACK to exit this screen You must press ENT all the way through this menu for the settings to take affect 20 Changing the Security Levels The security level can be cha...

Page 44: ... 10 Muriatic or HCL acid to clean the sensor if necessary Wash the sensor off with tap water Install the sensor in its plumbing Restore sample flow and check for leaks Restore power to the controller Perform a calibration of the Conductivity 21 1 2 ORP Sensor Clean the electrode end of the ORP sensor at least once per month Cleaning of the ORP sensor may need to be performed more frequently if it ...

Page 45: ...pling nut for the flow switch counterclockwise Pull out the red shuttle with your fingers Use a bottlebrush on the shuttle flow sight and the flow switch assembly to remove any residue Clean and lubricate the O ring with a silicone based lubricant petroleum based lubricants will cause the O ring to swell Tighten down the coupling nut after you replace the components Turn the inlet flow back on and...

Page 46: ...tion of bleed off valve Use the manual relay control to help 4 Check blowdown valve is not stuck closed or the line is restricted Alarm Flashing Conductivity LOW ALARM Conductivity is too low with respect to the low alarm setpoint 1 Check the Low Alarm Value 2 Check relay setpoints and deadbands 3 Check blowdown valve is not stuck open 4 Check that the system is not overflowing Water meters not ac...

Page 47: ...46 meter 3 If there is power to terminals LINE and NEUTRAL on TA call Pulsafeeder Technical Service for more information ...

Page 48: ...ow to the controller to get the no flow alarm NO FLOW alarm Flow input switch is not closed 1 The flow switch float may be stuck or no flow is present 2 Flow switch may be bad Replace reed switch in plumbing assembly 3 If no flow switch is used a jumper wire should be installed across the flow switch input Removing the jumper disables all relay outputs Bleed valve relay is closed above setpoint Co...

Page 49: ...EDED 2 Check the High Alarm Value 3 Check relay setpoints and deadbands 4 Check chemical drum levels 5 Check proper operation of chemical pumps Alarm Flashing ORP LOW ALARM ORP is too low with respect to the low alarm setpoint 1 See RLY TIME EXCEEDED 2 Check the Low Alarm Value 3 Check relay setpoints and deadbands 4 Check chemical drum levels Water meters not accumulating There may be a problem w...

Page 50: ...o be free of defects in material or workmanship Liability under this policy extends for 24 months from date of shipment Electrodes probes are considered maintenance items and as such are warranted for six 6 months from the date of shipment of the controller Electrodes probes purchased as spare parts are warranted for 90 days from date of shipment The manufacturer s liability is limited to repair o...

Page 51: ...hat the Technician can better assist you Refer to the Ordering Information section of this manual for part numbered replacement parts Write your controller s complete model number serial number and firmware version here so that you will have them available if you wish to contact a Pulsafeeder technician Model Number Serial Number Firmware Version ...

Page 52: ...51 24 Drawings ...

Page 53: ...52 ...

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Page 55: ...54 Prewired ...

Page 56: ...55 Prewired ...

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