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NT 1401-X00 10 18 B200 Flow Control  e

2.3 Operating ranges

The operating ranges specified in the § TECHNICAL
CHARACTERISTICS give the conditions that must be
respected on mounting and packaging of the B200 com-
pressors, in order to be able to benefit from the guaran-
tees for these pieces of equipment.

The MOUVEX relief valve is designed in order to release
any potential overflow. A speed reduction is therefore
needless otherwise to increase the machine temperature.

We recommend to set a single working point corres-
ponding to the maximum speed of the compressor,
which allows an optimal cooling. This operating
point (otherwise the range) must be absolutely fixed
by the Motor management in order to avoid any use
outside theses limits. See § MOTOR MANAGEMENT.

MAXIMUM ACCEPTABLE DISCHARGE PRESSURE

(see § 

TECHNICAL CHARACTERISTICS)

The Check Relief Valve (CRV) is available with the setting
2 bar, 2,3 bar and 2,5 bar.

It is necessary to select the required value depending on
the limits of the tank, the position of the CRV and the value
of the pressure losses so that the maximum pressure at
the compressor is controlled.

The CRV is assembled and tested by us, its opening
pressure at  full flow (closed discharge valve) may fluc-
tuate slightly based on the following parameters :

• Dimensional dispersion associated to the tolerances

of components.

• When the CRV is cold, it generates a greater pressu-

re of 0,15 bar.

• The opening of valves naturally generates pressure

losses, pressure at full flow is therefore increased.

As a result, a hot CRV can reach in full flow a pressure
greater than its value of calibration in the range of 0,35
bar maximum. A 2,5 bar CRV is therefore likely to reach
2,85 bar in full flow.

The operating mode with a closed valve (no unloading flow)
is therefore allowed only intermittently (less than 1 min),
whatever the type of relief valve used. In this case, the full
flow goes out and generates an unnecessary pressure rise.
The result is an overheating of the compressor and poten-
tially irreversible damages not covered by our warranty.

2. GENERAL DATA (continued)

81,0

83,0

85,0

87,0

89,0

91,0

93,0

95,0

97,0

99,0

101,0

0

20

40

60

80

100

120

140

160

180

200

0,00

0,50

1,00

1,50

2,00

2,50

3,00

Pr

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si

on ac

ous

ti

que 

à/

Acous

tic

 pr

es

su

re

  

a

1 m (d

BA)

b

it Disp

o

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ib

le

  

B200 

/Ava

ila

b

le

 B200 

Fl

o

w

 ra

te 

m3/h

)

Pression entrée CRV double/

Double CRV inlet pressure 

(bar) 

B200 Flow Control 2

͕

0 bar : 

Débit et pression acoustique/Flow rate and acoustic pressure

Aspiration Compresseur/Compressor 

suction 

1 atm 20°C

Mesure débit selon/ 

Flow measurement 

: ISO 5162-2

Mesure bruit/ 

Noise measurement 

: 1m de la CRV; 1.5 m du compresseur/ 1 m from the CRV; 1.m  from the compressor

Summary of Contents for Mouvex B200 Flow Control

Page 1: ...e des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com WARRANTY B200 Flow Control compressors are covered 36 months by warranty within the l...

Page 2: ...ive shaft 12 3 3 B200 HY with hydraulic motor 13 3 4 Piping 14 4 USE OF COMPRESSOR 17 4 1 Lubricant recommendations 17 4 2 Filling of lubricant 17 4 3 Operation 17 5 MAINTENANCE 18 5 1 Maintenance sch...

Page 3: ...IQUEFIED GASSES OR POWDERS THOUGH THE COMPRESSOR TO DO SO WOULD VOID THE WARRANTY LIFTING POINTS The compressor can be picked up from underneath to be transported Discharge flanges threads can be used...

Page 4: ...Swivel cover Drain plugs Breather plug Plug speed measure Oil gauge Oil fill plug Flange 1 5 BSP Splines B8x32x36 DIN 5462 2 holes M10x15 2x 3 holes M10x15 Direction of rotation MALE SPLINED SHAFT VER...

Page 5: ...ivel cover Drain plugs Breather plug Plug speed measure Oil gauge Oil fill plug Flange 1 5 BSP 2 holes M10x15 2x 3 holes M10x15 Direction of rotation B200 12R 10L HY Splines ANSI B92 1a 7 8 SAE_16 32...

Page 6: ...6 22 NT 1401 X00 10 18 B200 Flow Control e 1 OVERALL DIMENSIONS continued SILENCER DN 40 CHECK AND RELIEF VALVE...

Page 7: ...seals do not enter in contact with the shaft and are not subject to wear Thanks to their rugged design B200 compressors have a long service life B200 compressors need very limited maintenance which re...

Page 8: ...slightly based on the following parameters Dimensional dispersion associated to the tolerances of components When the CRV is cold it generates a greater pressu re of 0 15 bar The opening of valves nat...

Page 9: ...Flow measurement ISO 5162 2 Mesure bruit Noise measurement 1m de la CRV 1 5 m du compresseur 1 m from the CRV 1 m from the compressor 81 0 83 0 85 0 87 0 89 0 91 0 93 0 95 0 97 0 99 0 101 0 0 20 40 60...

Page 10: ...and operating conditions The use of the discharge flexible supplied by MOUVEX fitted in accordance with the B200 Instructions The use of the fixation kit supplied by MOUVEX fitted in accordance with t...

Page 11: ...tachometer of the Multimetrix RPM82 type is perfectly well suited for measuring the speed on the screws of the B200 compressor Since the male and female screws do not rotate at the same speed refer t...

Page 12: ...cks Compressors B200 12R PS and B200 10L PS must be protected by a 400 Nm torque limiter in order to protect the truck s transmission if the compressor is jammed MOUVEX may not be held liable for any...

Page 13: ...to the compressor and would cancel the warranty 3 3 B200 HY with hydraulic motor The B200 HY compressors have a female splined shaft ANSI B92 1a that allows to flange directly on hydraulic motor epui...

Page 14: ...ging the Compressor This is particularly sensitive for the B200 PF which is equipped with a shaft groove It is in particular to ensure that the parameter TRANSMISSION INPUT SPEED N 10 520 on MERCEDES...

Page 15: ...supplied must be equipped with its gasket screw tightened at 44 Nm Piping MUST be at least as large as the compressor suction and discharge connections All the connections located between the compres...

Page 16: ...ted between the check relief valve and the compressor especially if an air cooler and a silencer are used It is forbidden to insert a damping valve in the pipe lin king the compressor to the tank hose...

Page 17: ...3 3 Start up procedure for manual gear box Start the engine and run with standard speed Depress clutch and engage the PTO Release the clutch SLOWLY Set engine speed to give the correct compressor spee...

Page 18: ...compressor system piping and components Clean or repair as necessary 4 Check power transmission line 5 Check the air filter restriction indicator When the indica tor turns red replace the filter cartr...

Page 19: ...Screws 1095 must be equipped with their lock washers notches on the side of the screw head sealed with Loctite thread locking 243 or equivalent tightened at 13 Nm 5 4 Warranty claims The compressor oi...

Page 20: ...g point 3 Abnormal high temperature Air filter clogged To clean the cartridge or to replace it Air pressure too much high To see problems 1 2 Outside temperature too much high To respect the maximum e...

Page 21: ...Belt drive system PTO ratio Package air cooler Package RTI Product transfered Air connection on truck chimney Direct air connection Flexible pipe between filter and compressor Inox pipe between filter...

Page 22: ...ungen bezogen auf mechanische und elektrische Risiken die f r rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 2014 34 EU 26 Feb 2014...

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